Intermediate Modifying Devices - Unit 2 (1)
Intermediate Modifying Devices - Unit 2 (1)
UNIT-2
INTERMEDIATE MODIFYING DEVICES and TERMINATING
DEVICES
PRESENTED BY
DR.HANUMANTHRAJU H G
PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
UVCE
The total projected displacement loss caused by elastic deformation is given by the fallowing
equation:
Ytel = ∑AYel Ytel is the total projected displacement loss (in mm) due to
backlash or clearances provided,
A is the mechanical amplification or gain,
Yel is the lost motion (in mm) due to backlash or any mechanical
Tolerance Problems
One of the inherent problems of any mechanical system
involving relative motion is the dimensional tolerance
that needs to be provided in order to accommodate
manufacturing errors.
Further, these tolerances are inevitable because of
the necessity of obtaining the required mechanical
fits, providing space for lubrication, and allowing
thermal expansion of components.
These tolerances also cause lost motion. In order to
minimize the effect of lost motion due to dimensional
tolerance, the tolerance range has to be kept at a minimum
level. However, it is to be emphasized here that lost motion
due to tolerances cannot be totally eliminated.
Temperature Problems
Changes in dimensions and physical properties, both elastic and
electrical, are dependent on temperature variations, which
result in deviations known zero shift and scale error.
Zero shift is primarily a function of linear dimensional change
cause by expansion/contraction of the parts in a mechanical
system due to change in temperature.
Example:-
Spring scale:
•The indicator on the spring scale should be set to zero whenever
there are no weights in the pan.
•If the temperature changes after the scale has been set to zero,
there may be differential dimensional change both the spring
and the spring scale altering the reading.
• This change is referred to as Zero-shift.
Simple current sensitive
circuit
Current Sensor
a) Advantages:
• Low cost
• High measurement accuracy
• Measurable current range from very low to medium
• Capability to measure DC or AC current
b) Disadvantages:
• Introduces additional resistance into the measured
circuit path, which may increase source output
resistance and result in undesirable loading effect
• Power loss since power dissipation P=I2 × R.
Therefore, current sensing resistors are rarely used
beyond the low and medium current sensing applications.
Req R2 RL
R2 L
R R
vO 2
vS
R2
R1 1 R2
RL
R2
vO vS RL ,
R2
R1 1 R2 R
RL vO R2 R
1 2
The voltage-Dividing Potentiometer
• Two different situations may occur with this arrangement,
depending on the relative impedance of the resistance element
and the indicator-recorder. If the terminating instrument is of
sufficiently high relative impedance, no appreciable current will
flow through it
• The circuit then becomes a true voltage divider, and the
indicated output voltage may be determined from eq.(8),
or
Resistance
and Impedance
bridges
Introduction to Bridge.
🗷 Operation
(i)We want to know the value of R4, vary one of the remaining
resistor until the current through the null detector decreases to
zero.
(ii)the bridge is in balance condition, the voltage across resistor
R3 is equal to the voltage drop across R4.
🗷 At balance the voltage drop at R1 and R2 must be equal to.
Cont’d…
Solution:
From the circuit, the product of the resistance in opposite arms of
the bridge is balance, so solving for Rx
Sensitivity of the Wheatstone Bridge.
🗷 When the bridge is in unbalance condition, current flows
through the galvanometer causing a deflection of its pointer.
🗷 The amount of deflection is a function of the sensitivity of the
galvanometer.
🗷 Sensitivity is the deflection per unit current.
🗷 The more sensitive the galvanometer will deflect more with the
same amount of current.
Total deflection,
Unbalanced Wheatstone Bridge.
• The current flows through the galvanometer can
determine by using Thevenin theorem.
Unbalanced Wheatstone Bridge.
🗷 Figure below is the basic Kelvin bridge. The resistor Ric represent
the
🗷 When the specific circuit conditions apply, the detector current becomes
zero, which is known as null or balance zero.
🗷 bridge circuits can be constructed to measure about any device
value desired, be it capacitance, inductance, resistance
🗷 the unknown component's value can be determined directly from
the setting of the calibrated standard value
A simple bridge circuits are shown
below;
inductance capacitance
Similar angle Bridge.
🗷 used to measure the impedance of a capacitance circuit.
🗷 Sometimes called the capacitance comparison bridge or
series resistance capacitance bridge
Opposite angle Bridge.
🗷 From similar angle bridge, capacitor is replaced by
inductance
🗷 used to measure the impedance of a inductive
circuit.
🗷 Sometimes called a Hay bridge
Wien Bridge.
🗷 uses a parallel capacitor-resistor standard impedance to
balance out an unknown series capacitor-resistor
combination.
🗷 All capacitors have some amount of internal resistance.
Maxwell-Wien Bridge.
🗷 used to measure unknown inductances in terms of calibrated
resistance and capacitance.
🗷 Because the phase shifts of inductors and capacitors are exactly
opposite each other, a capacitive impedance can balance out an
inductive impedance if they are located in opposite legs of a
bridge
🗷 Sometimes called a Maxwell bridge
CONTENT
USES OF CRO
In the laboratory, the CRO can be used as,
It can display different types of waveforms
It can measure the short time interval .
In voltmeter, it can measure the potential difference.
VACUUM TYPE VOLTMETER ( VTVM )
It is useful device for measurement of voltage.
It can be used for both AC and DC measured.
Vtvm incorporates one or more electronic vacuum tubes which used
for amplification and rectification .
The AC or DC input to be measured is applied through the
appropriate terminals to the function switch to measure DC voltage the
input is directly said to the range detector.
Operating has a voltage divider circuit where the signal is reduced to
a suitable range for succeeding amplifier circuit [for AC voltage].
The output from the amplifier is shown on the display.
In it is insensitive to free changes and draws little current from the ckt
and gives better output.
Used to measure voltage.
DIAGRAM OF VACUUM TYPE VOLTMETER ( VTVM )
OSCILLOGRAPHS
These are recording devices Which works on the principle of D'Arsonval meter. they
are available in two types
Direct writing type of oscillograph Using a stylus with pen that writes directly on a
moving paper .
Basically it has got a moment galvonmeter whose coils receive the input from the
second stage element and a support structure is held between two bearings.
A stylus is fixed to the coil and as the coil deflect depends upon the input does
stylus also reflects correspondingly.
Adjust into coil a paper supplied from my roller moves constantly on the drum. The
stylus tip with a pen contacts the paper on the drum .
The combination of paper and the reflection of Stylus results in writing on the paper.
DIAGRAM OF DIRECT WRITING STYLUS TYPE
MIRROR TYPE OR LIGHT BEAM OSCILLOGRAPH
Similar to stylus type but in place of stylus it has an optical system consisting of
mirror lens lightning arrangements as shown.
It has got the photosensitive paper or a film drive as shown.
In the operation of a beam of a light on the mirror from a light source and reflected
on a constantly moving film or photosensitive paper when the galvanometer Coil
deflects depending on input the mirror directly connected to the coil also deflects thus
light beam falling on it the deflecting light beam than makes a plot on the paper which
is the output.
X–Y PLOTTER
An X–Y plotter is a plotter that operates in two axes of motion ("X" and "Y") in order
to draw continuous vector graphics.
The term was used to differentiate it from standard plotters which had control only of
the "y" axis, the "x" axis being continuously fed to provide a plot of some variable with
time.
Plotters differ from Inkjet and Laser printers in that a plotter draws a continuous line,
much like a pen on paper, while inkjet and laser printers use a very fine matrix of dots to
form images, such that while a line may appear continuous to the naked eye, it in fact is
a discrete set of points.
XY Plotter basically works with two stepper motors and a servo motor, wherein the
robot plots the input given from the computer on the drawing board using
ATMEGA328p microcontroller on a open-source physical computing platform Arduino.
Most recorders use a pointer attached to the stylus, so that the instantaneous value of
the quantity being recorded can be measured directly on a calibrated scale.
The assembly of a Strip Chart Recorder Working Principle as shown. This recorder
uses a single pen and is servo driven.
Most strip chart recorders use a servo feedback system, to ensure that the
displacement of the pen (stylus) across the paper tracks the input voltage in the
required frequency range.
A potentiometer system is generally used to measure the position of the writing head
(stylus).
The chart paper drive system generally consists of a stepping motor which controls
the movement of the chart paper at a uniform rate.
LOAD CELLS
Load cells are the most popular devices used for measurement of
weights.
Examples
Strain gauge type load cell
Hydraulic type load cell
Diaphragm type load cell
Spool type load cell
Ring type load cell.
STRAIN GAUGE TYPE LOAD CELL
It is also known as a electrical load cell which we use to measure the force or weight.
It gives output in terms of an electrical resist which is proportional to the weight
Being supported by the load Cells.
It can be designed to operate either in tension or compression Strain gauge is
mounted on metal member cell depends upon a dameterical change of the of these
metal member to produce a proportional change in string gauge which is connected into
wheat stone Bridge circuit Where changes in it's resistance or accurately measured by
an indicating or recording instrument.
PROVING RING
A proving ring is a device used to measure force.
It consists of an elastic ring in which the deflection of the ring when
loaded along a diameter is measured by means of a micrometer screw
and a vibrating reed.
TORQUE MEASURING / POWER MEASURING TORQUE /
TWISTING MOMENT / TORSION
Torsion is a power that a shaft transmits per Radian per second of ration also it is called
turning effect or a couple.
T=force *perpendicular distance
P=(2πNT)/60*1000 in KW
The important reason for measuring a torque is to obtain load/force information
necessary for stress or deflection analysis.
Torque measuring devices are called dynamometers basically they are three types :