Chapter2OpMngt Done
Chapter2OpMngt Done
PROCESS DESIGN
AND ANALYIS
by:
Introduction
The objective of organization is to
provide service and product,
which satisfy customer and
create value for them. A product
and service designed is based on
the customer feedback and
requirement of the market.
PROCESS DESIGN
3. Team collaboration:
Foster diverse perspectives and efficient
communication.
D. PROCESS DESIGN
PRINCIPLES
4. High quality: Maintain high quality in the
final product or service.
Process Mapping
•A process map is a planning and
management tool that visually
describes the flow of work. Using
process mapping software, process
maps show a series of events that
produce an end result.
E. PROCESS MAPPING
TECHNIQUE
Purpose of process
mapping
N
Benefits of process
mapping
•Process mapping spotlights
waste, streamlines work processes
and builds understanding.
Types of process
mapping
3.Document Map
-documents are the inputs
and outputs in a process
Types of process
mapping
5.Rendered Process Map
-represents current state and/or future
state processes to show areas for
process improvement
Types of process
mapping
6.Swimlane (or Cross-
functional) Map
-separates out the sub-
process responsibilities in
the process
Types of process
mapping
7.Value-Added Chain
Diagram
-unconnected boxes that
represent a very simplified
version of a process for quick
understanding
Types of process
mapping
8.Value Stream Map
-a lean-management technique that analyzes and
improves processes needed to make a product or
provide a service to a customer.
Types of process
mapping
9.Work Flow Diagram
-a work process shown in
“flow” format; doesn’t utilize
Unified Modeling Language
(UML) symbols.
How to create a process
map
How to create a process
map
Step 1: Identify the problem
Step 2: Brainstorm activities involved
Step 3: Figure out boundaries
Step 4: Determine and sequence the steps
Step 5: Draw basic flowchart symbols
Step 6: Finalize the process flowchart
F. PROCESS ANALYSIS AND IMPROVEMENT
The ‘transformation The ‘flow view’ emphasizes The ‘value view’ stresses
view’ has been the on the interconnectivities of the use of analysis of
tasks with the aim of requirements and
dominant view of shortening lead times and constraints to deliver what
production and is best elimination of waste, matters to the customer6.
described as ‘getting including reduction of
the task done’. Several rework, use of team-based
practices such as work approaches to avoid time-
consuming iterations, and
breakdown structure release of information in
support this view. small batches to allow for
rapid feedback from team
members.
Lean Thinking and its 5
Principles
1. Value
The first of the lean thinking principles is value, which begs
organizations to really understand what value means for
their customers. .
2. Value Stream
Once you can successfully identify value, organizations
must next learn and define how to achieve that value.
3. Flow
Once you identify the value stream, you can move on to the
next lean thinking principle: flow. you need to improve the
project process flow, where you can reduce your production
lead time.
5(five) Principles
4. Pull System:
It consists in starting new work only when there is
customer demand for it. Just-in-time delivery (JIT).
5. Continuous Improvement:
You need to constantly use lean techniques to find
and eliminate waste.
Lean Six Sigma in
Operations
Management
Lean Six Sigma in Operations
Management
Lean Six Sigma is a quality improvement
methodology used in operations management. It
looks for and removes flaws in production and
commercial procedures.
1. Waste Elimination
Eliminating errors in operations management with Lean
Six Sigma involves several processes. Finding the source
of the faults is the first step. Several techniques, such
as process mapping, root cause analysis, and fishbone
diagrams, can be used to accomplish this.
2. Do quick projects with focused objectives
The primary objective of creating short-term projects in LSS for
operations management is to ensure that resources are used
effectively and efficiently by the company to produce desired
results.