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Unit 3

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0% found this document useful (0 votes)
9 views50 pages

Unit 3

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coolbadyakash
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Induction Motor Drives

Electric Drives and Control


01
INTRODUCTION
01 Induction Motor Drives
• Used for variable speed applications in a wide power range, from fractional
horsepower to multi-megawatts.
• Widely used because of its reliability, robustness, and low cost.
• The elimination of the commutator lowers cost and is broader in its application.
• The main problem is its difficult speed control.
• Advancements in power electronic converters rectified this problem - now
inverters are being used.
• Applications
 pumps and fans,
 paper and textile mills,
 subway and locomotive propulsions,
 electric and hybrid vehicles,
 machine tools and robotics,
 wind power generation systems, etc.
Speed Control Of Induction Motor

1. Control from stator side


a. By changing the number of stator poles
b. By changing the applied frequency
c. By changing the applied voltage E2 ∝ V

2. Control from rotor side


a. Eddy Current Coupling
b. Rotor rheostat control
c. Slip Power Recovery
Pole Changing

• For a given frequency, the synchronous speed is inversely proportional to the


number of poles.

• Pole Changing provision has to be incorporated at the manufacturing stage and


such machines are called, ‘pole changing motors‘ or ‘multi-speed motors‘.
• Squirrel-cage rotor - not wound for any specific number of poles - produces the
same number of poles as stator winding has -pole changing arrangement is
required only in the stator.
• In the wound-rotor motor, an arrangement for changing the number of poles in
the rotor is also required, which complicates the machine.
• Pole Changing of Induction Motor method of speed control is only used
with squirrel-cage motors.
Pole Changing

• Fig (a) shows a phase winding consisting of 6 coils divided into two groups a-b
consisting of odd-numbered coils (1, 3, 5) connected in series and c-d of even-
numbered coils (2, 4, 6) connected in series.
• The coils can be made to carry current in the given directions by connecting coil
groups either in series or parallel, as shown in Figs. (b) and ©, respectively.
• With this connection, the machine has 6-poles.
Pole Changing

• If current through the coils of group a-b is reversed Fig. (a), then all coils will
produce north poles.
• Fluxes coming out of these north poles will now find a path through the inter-pole
spaces for going out, producing south poles in inter-pole spaces.
• Thus, the machine will now have 12-poles.

• Required direction of current through coils can


be obtained by connecting a-b and c-d either
in series or in parallel as shown in Fig. (b) and
(c).
• Each phase of machine winding has two
coil groups, a-b and c-d, which can be
connected either in series or in parallel
Stator Voltage Control
• From the torque equation of induction motor,

Rotor resistance R2 is constant and if slip s is small then (sX2)2 is so small that it can

be neglected. Therefore, T ∝ sE22 where E2 is rotor induced emf and E2 ∝ V


• T ∝ sV2, if the supplied voltage is decreased, the developed torque decreases.
• For providing the same load torque, the slip increases with a decrease in voltage,
and consequently, the speed decreases.
• Easiest and cheapest method, still rarely used, because
 A large change in supply voltage is required for a relatively small change in speed.
 A large change in supply voltage will result in a large change in flux density, this will
disturb the magnetic conditions of the motor.
• Suitable for applications where torque demand reduces with speed, like fan and
Static Stator Voltage Control – Single Phase

• Variable voltage for speed control is obtained using AC voltage controllers.


• Domestic fan motors, single-phase, are controlled by a single-phase triac
voltage controller.
• Speed control is obtained by varying the firing angle of the triac.
• These are preferred because of higher efficiency.
Stator Voltage Control – Three Phase

• Thyristor voltage controller for speed control of 3-phase motors are used for Three
Phase Induction Motor.
• Motor may be connected in star or delta.
• Speed control is obtained by varying the conduction period of thyristors.
• For low power ratings, anti-paralleled thyristor pair in each phase can be replaced
by a triac.
• Both single- and three-phase, allow a stepless control
of voltage from its zero value, they are also used for
soft start of motors.
Variable Frequency Control

• Synchronous speed of the rotating magnetic field of an induction motor is given


by,

where, f = frequency of the supply and P = number of stator poles.


• Synchronous speed changes with change in supply frequency.
• Actual speed of an induction motor is given as N = Ns (1 - s).
• Not widely used because
• At lower frequencies, the motor current may become too high due to decreased
reactance.
• If the frequency is increased beyond the rated value, the maximum torque developed
falls while the speed rises.
• It may be used where, the induction motor is supplied by a dedicated generator
Constant V/F Control
 Any reduction in the supply frequency, without a change in the terminal
voltage, causes an increase in the air-gap flux.
 An increase in flux will saturate the motor magnetically.
 This will increase the magnetizing current, distort the line current and
voltage, increase the core loss and the stator copper loss, and produce a
high-pitch acoustic noise.
 A decrease in flux is also avoided to retain the torque capability of the
motor.
 Variable Frequency Control below the rated frequency is carried out
at the rated air-gap flux by varying terminal voltage with frequency to
maintain the (V/f) ratio constant at the rated value.
Constant V/f Control
• For an Induction motor,

where K is a constant, and Ls and L′r are, respectively, the stator and stator referred rotor
inductances.
• Positive sign is for motoring operation and negative sign is for braking operation.
• When frequency is not low, (Rs/f) ≪ 2π(Ls + L′r) and therefore,

• This suggests that with a constant (V/f) ratio, motor develops a constant maximum
torque, except at low speeds (or frequencies).
• Motor therefore operates in constant torque mode.
Constant V/f Control
• For an Induction motor,

where K is a constant, and Ls and L′r are, respectively, the stator and stator referred rotor
inductances.
• For low frequencies (or low speeds) due to stator resistance drop, the maximum
torque will have a lower value in the motoring operation (-Eve sign) and a larger
value in the braking operation (-ve sign).
• This is due to a reduction in flux during motoring operation and an increase in flux
during braking operation.
• If same maximum torque has to be retained at low speeds and also in motoring
operation, the (V/f) ratio is increased at low frequencies.
• This causes a further increase in maximum braking torque and considerable
• When either V saturates or reaches rated value at base speed, it cannot be increased
with frequency.
• Therefore, above base speed, frequency is changed with V maintained constant.
• According to

• with V maintained constant, maximum torque decreases with increase in frequency


(or speed).
•• VVariation in terminal
is kept constant abovevoltage with frequency is shown
the base
speed.
• Below the base speed (V/f) ratio is
maintained constant, except at low
frequencies where (V/f) ratio is
increased to keep maximum torque
constant.
• Speed torque curves suggest that speed
control and braking operation are
available from nearly zero speed to
above synchronous speed.
Advantages:
1. Speed control and braking operation are available from zero speed to above base
speed.
2. During transients (starting, braking and speed reversal) the operation can be
carried out at the maximum torque with reduced current giving a good dynamic
response.
3. Copper losses are low, and efficiency and power factor are high
4. Drop in speed from no load to full load is small.
5. Can be used in underground and underwater installations, and also in
applications involving explosive and contaminated environments, such as in
mines and the chemical industry
6. They have several other applications such as traction, mill run-out tables, steel
mills, pumps, fans, blowers, compressors, spindle drives, conveyors, machine
Rotor Resistance Control
• Similar to that of armature rheostat control of DC shunt motor.

01
• Only applicable to slip02
ring motors, as the 04 resistance05
03addition of external in the
rotor of squirrel cage motors is not possible.
• Maximum torque is independent of rotor resistance, but speed at which the
maximum torque is produced changes with rotor resistance.
• For the same torque, speed falls with an increase in Rotor Resistance .
• Advantages
• Motor torque capability remains unaltered even at low
speeds.
• Cost of Rotor Resistance Control is very low
• Employed in cranes, Ward Leonard Ilgener Drives, and
other intermittent load applications.
• Major disadvantage - low efficiency due to additional
losses in the resistor connected in the rotor circuit.
• Losses mainly take place in the external resistor they do
Static Rotor Resistance Control

• The ac output voltage of the rotor is rectified by a diode bridge and fed to a
parallel combination of a fixed resistance R and a semiconductor switch realized by
a transistor Tr
• Effective value of resistance across terminals A and B, RAB, is varied by varying
duty ratio of transistor Tr, which in turn varies rotor circuit resistance.
• Inductance Ld is added to reduce ripple and discontinuity in the dc link current Id.
• Rotor current waveform is shown
• Thus rms rotor current will be
• Resistance between terminals A and B will be zero when the transistor is on and it
will be R when it is off.
• Average value of resistance between the terminals is given by
where δ is the duty
ratio of the transistor

• Power consumed by RAB is

• From these Eqs. , power consumed by RAB per phase is

• This equation suggests that rotor circuit resistance per phase is increased by 0.5R(1
– δ).
• Thus, total rotor circuit resistance per phase will now be
Slip Power Recovery

• Slip-power: a part of the air-gap power that is not converted into


mechanical power, represented by sPg
• One of the methods of controlling the speed of an Induction motor.
• In rotor resistance control method, the slip power in the rotor circuit
is wasted as I2R losses during the low-speed operation.
• The efficiency is reduced.
• The slip power from the rotor circuit can be recovered and fed back
to the AC source to utilize it outside the motor.
• Overall efficiency of the drive system can be increased.
Slip Power Recovery
01

• Method for recovering the slip energy and power recovery of an


Induction Motor.
• The basic principle - connect an external source of the EMF of the slip
frequency of the rotor circuit.
• A portion of rotor AC power (slip power) is converted into DC by a diode
bridge.
• The smoothing reactor is provided to smoothen the rectified current.
• The output of the rectifier is connected to the inverter.
• The inverter inverts the DC power to the AC power and feeds it back to
the AC source.
• The inverter is a controlled rectifier operated in the inversion mode.
• Used in large power applications where the variation of speed over a
wide range involves a large amount of slip power.
Slip Power Recovery Schemes

1
Static Scherbius Drive

2
Static Kramer Drive
STATIC SCHERBIUS DRIVE

• Provides the speed control of a wound rotor motor below synchronous


speed.
• The portion of rotor AC power is converted into DC by a diode bridge.
• The controlled rectifier works as an inverter and converts the DC power
back into AC and feeds it back to the AC source.
• This drive can flow the power both in the positive as well as in the negative
direction of the injected voltage.
• This increases the operating condition of the drive.
• Drive is started by
resistance control
with S1 closed and
S2 open.
• When the speed
reaches within the
control range of
the drive, S2 is
closed to connect
the diode bridge
and the inverter is
activated.
• Now S1 is opened
to remove the
resistances.
• The feedback power is controlled by controlling the inverter counter
emf Vd2, which is controlled by controlling the inverter firing angle.

• The DC link inverter reduced the ripple in DC link current Id.


• The drive input power is the difference of the DC input power and the
power fed back.
• Reactive input power is the sum of the motor and input reactive
power.
• Thus, the drive has poor power factor throughout the range of its
operation.
• Where α is the inverter firing angle and n, and m are respectively the stator to
the rotor turn ratio of the motor and source side
• The neglecting drop across the inductor.

• Substituting the equations (1) and (2) in the above equation we get

• where a = n/m
• The maximum value of alpha is restricted to 165º for safe commutation
of inverter thyristor.
• The slip can be controlled from 0 to 0.966α when α is changed from 90º
to 165º.
• The appropriate speed range can be obtained by choosing the
appropriate value of α.
• The transformer is used to match the voltage from Vd1 and Vd2.
• Equivalent circuit of motor referred to the rotor, neglecting magnetizing
branch is shown
• The torque equation is given by,

• The nature of speed torque curves is shown


• The drive is widely used in medium and high-
power fan and pump drives, because of its high
efficiency, and low cost, and requires speed
control in the narrow range only.
Operating
01 Modes of Static Scherbius Drives
• Sub-synchronous Motoring – Slip and torque both are positive and so injected
voltage is in phase with the rotor current. The power flows into the stator and
feedback into the rotor circuit.
• Super-synchronous Motoring – The speed of the motor is above the
synchronous speed, slip is negative. The voltage and current are out of phase
with each other. The power feeds into the rotor from the drive circuit along with
input power flowing into the stator.
• Sub-synchronous Generating – For sub-synchronous speed, the torque is
required to be positive, although the slip is positive. The power is fed into the
rotor through the slip ring.
• Super-synchronous Generating – The speed of the motor is above the
synchronous speed, slip and torque become negative. Thus, the injecting voltage
STATIC KRAMER DRIVE
• Controls the speed of an induction motor by injecting the opposite-
phase voltage in the rotor circuit.
• Injected voltage increases the resistance of the rotor, controlling the speed
of the motor.
• Also converts the slip power of an induction motor into AC power and
supplies back to the line.
• This method is only applicable when the speed of the drive is less than the
synchronous speed.
01 Working
• The rotor slip power is converted into DC by a diode bridge.
• This power is fed into a DC motor which is mechanically coupled to an
induction motor.
• The torque supplied to the load is the total sum of the torque produced
by the induction and DC motor drive.
• The figure shows the variation of Vd1 and Vd2 with a speed of two values
of DC motor field current.
• When the value of Vd1 is

equal to the value of Vd2


then the steady state
operation of the drive is
obtained, i.e., at A and B for
field current of If1 and If2.
Working

• The speed control is possible only when speed is less or half of the
synchronous speed.
• When the large range speed is required, the diode bridge is replaced by
the thyristor bridge.
• The relationship between the Vd1 and the speed can be altered by
controlling the firing angle of thyristor amplifier.
• Speed can be controlled up to stand still with thyristor control.
Closed Loop Control of
Drives
Open Loop and Closed Loop Control

• There are two types of systems - open loop and closed loop
• In open loop control system - output does not affect the input
• Controlling phenomenon is independent of the output
• In closed-loop control - output is fed back to the input terminal
which determines the amount of input to the system.
• In electrical drives feedback loops or closed loop control satisfy the
following requirements.
 Protection
 Enhancement of speed of response
 To improve steady-state accuracy
Closed Loop Control
• Different closed loop configurations which are used in electrical drives
irrespective of the type of supply they are fed are
• Current Limit Control
• Closed Loop Torque Control
• Closed Loop Speed Control
Current Limit Control

• employed to limit the converter and motor current below a safe limit
during transient operations.
• It has a current feedback loop with a threshold logic circuit.
• As long as the current is within a set maximum value, feedback loop
does not affect operation of the drive.
Current Limit Control
• During a transient operation,
• if the current exceeds the set maximum value - the feedback loop becomes
active and the current is forced below the set maximum value - the feedback loop
becomes inactive again.
• If the current exceeds the set maximum value again, it is again
brought below it by the action of the feedback loop.
• The current fluctuates around a set maximum limit during the
transient operation until the drive condition is such that the current
does not tend to cross the set maximum value, e.g. during starting
• When close to the steady-state operation point,
• the current will not tend to cross the maximum value - the feedback loop will
have no effect on the drive operation.
Closed Loop Torque Control

• Applied in battery operated vehicles, rail cars and electric trains.


• Driver presses the accelerator to set torque reference T*.
• Through Closed Loop Torque Control, the actual motor torque T
follows torque reference T*.
• Speed feedback loop is present through the driver.
• By putting appropriate pressure on the accelerator, driver adjusts the
speed depending on traffic, road condition, his liking, car condition
Closed-Loop Speed Control
• Most widely used feedback loops for drives.
• Employs an inner current control loop within an outer speed-loop.
• Inner current control loop limits the converter and motor current or
motor torque below a safe limit.
• Current may be controlled directly or indirectly.
• For example, in a variable frequency induction motor drives the current
is controlled by controlling the slip.
Closed-Loop Speed Control Working

• An increase in reference speed ω*m produce a positive error Δωm.


• Speed error is processed through a speed controller and applied to a
current limiter which saturates even for a small speed error.
• Limiter sets current reference for inner current control loop at a value
corresponding to the maximum allowable current.
Closed-Loop Speed Control Working

• Drive accelerates at the maximum allowable current (and in some cases


at the maximum torque).
• When close to the desired speed, limiter desaturates.
• Steady-state is reached at the desired speed (with some steady-state
error) and at current for which motor torque is equal to the load torque.
Closed-Loop Speed Control Working
• A decrease in reference speed ω*m produces a negative speed error.
• Current limiter saturates and sets current reference for inner current
loop at a value corresponding to the maximum allowable current.
• Drive decelerates in braking mode at the maximum allowable current.
• When close to the required speed, current limiter desaturates.
• Operation is transferred from braking to motoring.
• Drive then settles at a desired speed and at current for which motor
torque equals the load torque.
• In those drive applications where the load torque is able to provide
enough decelerating torque, electric braking need not be used.
• Current and speed controllers may consists of proportional and integral
(PI), proportional and derivative (PD) or proportional, integral and
derivative (PID) controller, depending on steady-state accuracy and
transient response requirements.
VECTOR CONTROL OF INDUCTION MOTOR – Introduction

• Vector Control is used to have superior performance for induction


motors than widely used separately excited DC motors in the
industry.
• Separately excited DC motor is a doubly fed motor, the field flux
produced by the field current is orthogonal to the armature flux
produced by the armature current.
• The orthogonality makes them decoupled, i.e. field current controls
only the field flux and armature current controls only the armature
flux
• So it has faster dynamic performance than the induction motor.
• Blaschke, in 1972 introduced the principle of field orientation to
realize DC motor characteristics in an induction motor drive.
VECTOR CONTROL OF INDUCTION MOTOR
• DC Motor like performance can be achieved in IM if the motor control
is considered in the synchronously rotating reference frame (de- qe)
where sinusoidal quantities appear as DC quantities in steady state.
• For the same, he used decoupled control of torque and flux in the
motor and named it as transvector control.
• The cage IM with vector or field-oriented control offers a high level of
dynamic performance and the closed-loop control provides the long-
term stability of the system.
• The vector control is also called as an independent or decoupled
control wherein the torque and flux current vectors are controlled.
• With vector control,
ids (IM) = If(DC Motor)
iqs (IM) = Ia (DC Motor)
• From the motor speed signal (ωr) and desired speed (ω*r) the error ωe is
determined.
• Speed controller calculates the motor torque (To) needed to correct the speed
which is passed through a limiter to determine torque signal T*.
• In a parallel Field Weakening block the motor speed ωr generates another signal.
• ω = ωr + ω*2 is integrated which is then used to find the transformation ejψ.
• This transformation carried out on i*ds , i*qs which gives the final ideal set i*dss ,
i*qss
• 2/3 phase transformation on i*dss , i*qss yields the ideal stator current i*as, i*bs, i*cs
• The measured stator currents ias, ibs, ics are compared with i*as, i*bs, i*cs by the
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