How to Implement

WMSU 5S in the Workplace

COLLEGE OF ENGINEERING
ISO ORIENTATION
JUNE 27, 2018
Aren’t you frustrated in your
workplace?

Oh, this position

makes me I cannot remember
tired ! what/how to next…

Where is that
Why I am making
document ?
mistakes again
I cannot find
and again
it !

Why we cannot
Oh time is not enough communicate
to complete this properly?
work!
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What are the 5S’s?
Japanese English Translation American 5S Standard
5S’s
Seiri Put Things in Order Sort

Seiton Proper Arrangement Straighten

Set in Order, Simplify

Seiso Clean Shine

Scrub, Sweep

Seiketsu Purity Standardize

Shitsuke Commitment Sustain

Discipline
What can 5S do?

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Team work improvement through
everyone’s participation

1
4
Identify Abnormalities

1
5
Identify wastes and reduce the wastes

1
6
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 Improve
productivities

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Improve safety

1
9
 If no 5S activities….

Hesitate what to do
Looking for necessary
items

Remember what /
how to do Making mistake
STANDARDIZE and SUSTAIN
Standardize and Sustain involves the improvement
process to maintaining order and cleanliness. The
most common complaint about 5S is “we couldn’t
sustain it.” The two major causes of this failure are

• Employees are not involved in every step of the

process

• Management naively assumes that employees will

instantly understand the value of 5S and will practice it.

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 Practical Tools and
Methods in 5S Activities

Those tools are usually used for practice of S1

(Sort), S2 (Set) and S4 (Standardize). 5S tools
can be combined for sorting, setting and
standardizing practices.

All tools require an agreed set of rules. The rules

have to be known by all staff and everyone must
follow the rules.

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1. Card Tagging: RED TAG

The first of the 5 S’s is often called

red-tagging because it calls for a
simple red tag to be placed on
items that are not needed for work.

This is a two-part process in which

employees identify what is not
needed, and managers and
supervisors then take responsibility
for disposition of those items.

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 Think not only “beautification.
Need to consider workflow
and arrange items

•Needed items
•Items often use
(with current work process)

Arrange them properly based on

Have consensus among Use 5S tools for proper
“Can see, Can take-out, Can
co-workers on where and Organization of items
return” Philosophy
how to organize necessary such as
items • Labeling
• Color coding
• Numbering
• Zoning
etc.
2. Card Tagging: YELLOW TAG

Yellow Card is used to note

an Improvement Opportunity.
The card contains an
abbreviated checklist for S1-
S3, but also provides room for
a personal comment noting
the area for improvement and
providing encouragement.
This card is placed in the area
observed and is noted for
follow-up to check on
progress. When the problem
has been eliminated, the
yellow card is removed. 19
S3: Shining Activities

• Clean floor, windows and walls.

• Clean and Maintain office automation
machines, medical equipment and tools,
office furniture
• Develop and follow regular cleaning and
Maintenance schedule
3. Card Tagging: BLUE TAG
The Blue Card (5S
Achievement Card) is
left in an area where
exceptional workplace
organization exists.
Space for a personal
thank you is provided.
This card remains for a
short period, perhaps a
week. To support
employees with 5S
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Desktop Arrangement

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2. Filing Technique

Alignment /Numbering / Alphabetical Coding

This is used for “Set” activities to organize files, equipment,

materials and other things in order to improve orderliness.

This is to organize files and other items by

numbers/alphabets. It helps users to find necessary things or
information quickly and easily. It is very useful for practice of
“Can See, Can Take Out and Can Return” principle.

It requires an agreed set of rules, or a central coordinator to

maintain system. 23
 BASELINE
PHOTOGRAPHS
OCTOBER ADMINISTRATIO DECEMBER
N PROCESS

Before After
5S 5S
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Steps in Effective Filling System

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3. Labeling
This is used for identification of each item and
proper organization. It is important to note that the
location where a switch is hidden (even if one) and a
label to direct its location must be put on the wall to
guide the staff working on that area or new entrants.

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Labeling

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4. Safety Signs

This tool is used for “Set” and

“Standardize” activities. This is used to
warn visitors and workers to pay attentions
on hazardous items. It is recommended to
use common safety signs. If you may not
find or have access to common safety
signs, you may develop your own safety
design.

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5. Color Coding
This tool is used for “Standardize” activities. It is useful to make
facility users to understand the meaning of objects by using
different colours. It is often used for collection of garbage,
waste, and files by type. It can also be used for categorization
of areas/zones, containers (full/empty), aesthetic, branding
etc…

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3
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 6. Signboards and Mapping
This tool is use for “Set” and “Standardize” activities.
This is used for identifying the location of places and
guiding facility users to the place where they want to
visit. Use common languages that are understood by all;
in this case English or mother tongue are acceptable.

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Office Process

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 7. Symbols
• This tool is used for “Set” and “Standardize” activities.
This is used for making everyone understand the
meaning of something by marks/symbols without or
minimum explanation.

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8. X-Y Axis
This tool is used for “Set” activities. Especially used for
display and poster display. It is important to remove
old/outdated posters from notice boards regularly to keep
it tidy. Pictures below give examples of well-arranged
notice boards following X-Y Axis (and Labelling)

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9. Zoning
This tool is used for “Set” and “Standardize”
activities. This is used to identify or recognize the
proper location or storage of items. This helps
people to understand “Where it is supposed to be”

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10. 5S CORNER
This is effective for “Sustain” activities especially to
give and share information on 5S activities. Utilize
existing notice board or establish new notice board
apart from existing notice board. There are three type
of 5S corner as followings.

Type 1: 5S corner for all unit staff at administration block

Type 2: 5S corner for visitors at waiting area, corridor and

near entrance

Type3:5S corner for all departments staff at each

department 37
 5S CORNER Information
Displayed
- 5S posters (e.g. Univ. Lib., Records, )
- Pictorial progress report, Good Practice Sheet
- Implementation progress chart/table
- Monitoring and Evaluation information (target
areas, schedule and method)
- Training information (target personnel,
schedule, venue and topics)
- Meeting information (schedule, venue and
agenda)
- Mission statement on quality improvement
- Information on colour coding for waste
management and type of wast 38
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 STEP 1: Situation Analysis
Purpose is to understand baseline status before 5S
implementation by results of the check sheet and interview
and photos.

1) Procedures of the analysis

i) Select members for the analysis (after the exposure
seminar)
ii) Explain how to use the check sheet
iii) Make sub-groups for unit inspection
iv) Set routes and time allocation for each sub group
v) Go by the sub groups with the check sheet
vi) Collect the check sheet
vii) Summarize the results of the check sheet,
interviews, photos etc 41
 Situation Analysis
2) Points for checking current status of working environment
- Condition of physical facility: ceilings, walls, floors, windows
- Unnecessary items
- Damaged items / Broken items
- Orderliness of furniture, equipment, files, machines and so on
- Clutters / Dust / Rust / Corrosion
- Markings / Scribbling / Old posters / Wall paints

3) Photo taking
During situation analysis, one of the members in the sub group
must equip with a digital camera, and photographs of work
place must be taken to record current situation prior to 5S
implementation. These are useful for comparing and
measuring the progress (Before-After) of 5S activities. 42
STEP 2: Drafting Action Plan
The focal person and members shall prepare
action plan for 5S implementation and the
plan should be authorized by direct head
under the unit. The action plan is the first
draft (Version 0) for the unit and the plan
should be revised and be elaborated in
implementation phase.

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 Contents of Action Plan
(1) Issues and challenges of the Unit
- Basic information of the facility/section/department
- Issues that a facility/section/department are facing
- Challenges that a facility/section/department will tackle

(2) Institutional analysis (Overall situation of the facility)

Problems that members have recognized currently and service users’
needs/expectations need to be described concretely. Through discussing those
matters, “Gap” between current situation and ideal situation are identified.

(3) Problem statement

Necessity to implement 5S activities in the unit should be described.
A well-defined problem statement should be “short and precise words”, “clear
words” and “measurable” ideally.

(4) Goal should be achievable and consistent with the existing QM policy and
organizational goal. 44
(5) Objectives
Objectives means “achievements after implementation of the action plan” and shall
be described into three contents, “Outputs”, “Indicators” and “Means of verification”
- Outputs: statements or products for achieving objectives
- Indicators: measures for evaluation of achievement
- Means of verification: Methods or tools for evaluating the indicators
-
(6) Pilot area(s) for implementation of 5S
Number of pilot areas is two or three as initiation and selected pilot areas will be
“Showcase” of 5S activities.

(7) Action plan timeframe

Detailed activities in each phase for 5S implementation shall be described. Also
followings are described on each activity.
- Target (Targeted person/committee)
- Resources input (Necessary items/resources)
- Time frame (Time to conduct)
- Responsibility (Responsible person/committee)
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- Means of verification: Methods or tools for evaluating the activity
 Monitoring and Evaluation
under Supportive Supervision
1) “Monitoring” refers to an on-going activities to track the
progress in implementation of activities, against planned tasks.
Data are systematically collected, analyzed and used to provide
information to policy makers,
directors, in-charges, members and others (including
stakeholders), for use in reviewing the achievement and
adjustment of the activities if necessary.

2) “Evaluation” represents a set of procedures and analytical tools

to examine how interventions or activities are implemented; their
level of performance; and whether they have the impact they were
intended to have. Evaluation helps to assess the effectiveness,
relevance and impact of an intervention/activities towards
achievement of the set goals.
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5S Sustainability Action Points
1. Recommended Person (UDC and 5S)
2. Tasking (Action Plan)
3. Contest Criteria
4. Contest Proper (3W’s)
5. Awarding

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ISO 9001:2015 Clause
Reference
8.1 Operational Planning and Control
8.2.1 Customer Communication
8.5.2 Identification and traceability
9.1 Monitoring, measurement, analysis and
evaluation
10.3 Continual Improvement

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