Company Presentation 29.07.2024

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India Japan Lighting Pvt. Ltd.

Corporate Presentation

6thSep -2024 1/20


IJL is one of the Koito Group Company

North American Lighting


Koito Europe Koito Czech Hubei Koito Guangzhou Koito Fuzhou Koito Salem Plant Alabama Plant Paris Plant Flora Plant

Koito Mfg, Japan Elberfeld


Tool Plant

India Japan Lighting

Ta Yih Industrial
Koito Malaysia NAL Mexico
Bawal Plant Chennai Plant

Thai Koito
Gujarat Plant Indonesia Koito

NAL Brazil

Koito Overseas Subsidiaries : 13


2/20
IJL is one of the Koito Group Design Centre

North American Lighting


Koito Czech Guangzhou Koito Technical Center
Engineering Engineering

IJL, Engg MNSR Office Koito Tech Center


Japan

IJL Engg. Centre,


Chennai Thai Koito Tech Center Ta Yih Industrial
Engineering

Koito Group Design Location : 8 3/20


IJL Company Profile
Name : India Japan Lighting Private Ltd. (IJL)
Established : April 1997
Employee strength : 2,380 nos, Japanese 20 nos
Capital : 8,157 MINR
Share : Koito 100% (23rd Dec-2019 Onwards)
Turnover : 15476 MINR (FY23-24 Non Audited Figures)
Manesar
Chennai Plant Bawal Plant Gujarat Plant
Office
1997 2007 2020 2022

Function :
• Corp Reg. Function : 113, EROS
Function : • Admin
Office • Admin Park
Function :
• Admin • EOL Testing &
• Marketing • Marketing
• Marketing Dispatch to
• Development • Engineering
• R&D SMG
• Manufacturing
• Manufacturing SOP : Feb-24

4/20
IJL Current Customer Base

PASSENGE
R
VEHICLES

COMMERCIAL
VEHICLES

TWO
WHEELER
S

5/20
IJL Annual Sales

(Mil Rs)
BAWAL IJL
17000
15476.33
15000

13000 12648

11000
9466.2
9000 8183
7720 7721 7790
7296
7000
5762
5022 5291
4870.73671086
4856.12269561
5000 4115 5238.5
3513 3625.6116198945
3618
3167
3000 2201
1329 1631
880 829
1000 136 303

-1000 1998 2004 2007 2010 2013 2015 2016 2017 2018 2019 2020 2021 2022 2023

*FY23-24 Sales Non-Audited sales Figures.

6/20
IJL BUSINESS SHARE – FY22-23

IJL Overall
SMIPL
Others 8% MSIL/
7% SMG
IYM
47%
8%

HCIL
8%

TKML
21%
IJL Bawal Plant IJL Chennai Plant
Daim-
ler Others
IYM Others 3% 10%
3%
SMIP
11% Re- IYM
nault 3%
L 6%
11%

SMG
HCIL 20%
13% MSIL TKML
/ 58%
SMG
62%
7/20
IJL Production Facilities : Bawal Plant

IJL has Complete in house process of manufacturing Automotive Lamps from


Molding to final Assembly and dispatch.

MOULDING PROCESS ASSEMBLY LED-Unit

PC Moulding M/C’s (3) Base coat Aluminising


(1)
BMC Moulding M/C’s
(4) Direct Aluminising (3) CHL & LED HL Assy LED PES Assy (3)
Aesthetic Painting (3) Line (12) Fog Lamp Assy (1)
MC Moulding M/C’s Hard Coating (2) RCL Assy Line (8)
(1)
Anti fog coating (1) 2W Assy Line (6)
Ext. & Lens Moulding
M/C’s (11)

IJL follows the Koito Global production systems. 8/20


L Production Facilities : Chennai Plant
IJL has complete Manufacturing Facilities for Producing Head Lamps,
Rear Combination Lamps, LED PES Modules, Fog Lamps & Small
Lamps

MOULDING PROCESS ASSEMBLY HLLA, LED-Unit

PC Moulding (3) Base coat Aluminising


BMC Moulding (3) (4)
Direct Aluminising (1) CHL Assy Line (6) HLLA Assy (1)
Multi Colour Aesthetic Painting (4) LED PES Assy(1)
LED-HL Assy
Moulding(1) Fog Lamp Assy
Hard Coating (2) Line(1)
Ext / Lens Moulding Anti fog coating (1) (1)
RCL Assy Line (3)
(6)

IJL follows the Koito Global production systems. 9/20


IJL R&D Capabilities

10/20
IJL Engineering – Man Power Summary
Description Manpower
Styling Studio 7 Designers
Snap Shot of IJL Engg center
Design 44 Engineers
Optical Design / DMR 7 Engineers
Electronics 11 Engineers
CAE / Simulation / Mtls 5 Engineers
Technical Admin / IT 2 Engineers
Testing & Prototyping 8 Engineers
Regulation / Homologation 1 Engineer
Management 5 Persons
Total Manpower @ Engg Centre 90 persons

Total Manpower Strength of IJL R&D Centre – 90 persons

11/20
IJL Engineering – Capability

Halogen PES,
Bi-HID, Bi-LED
PES, Light guide,
PCB, FPC, LED Renderings
LED & Actuators & Computer
graphics
Electronics R&D
Styling,
Fitment, Styling
RFI/RFQ
Optical Prototype En Study
gin
ee
Product / Part rin
Testing. AIS, Testing &
Homologation g Structural
E-Homologation design
Design
CAE/
Materials –
Data Mgmt
Parts, Process
& Joining
Thermal, Flow, Optical design
Optical & Strength
Detailed 2D
design

IJL has complete In-House Engineering 12/20


IJL Development Capability

STYLING

LAUNCHING MOLD DESIGN &


DEVELOPMENT

DESIGN
HOMO-
LOGATION DEVELOPMENT
ASSEMBLY &
PHASE PART GAUGE/
TEST STAND
DESIGN
DEVELOPMENT

VALIDATION &
TESTING

IJL has full capability to do development phase activities in India,


Mold & 13/20
IJL Products Portfolio

14/20
IJL Bawal Product supply to
HCIL
Vehicle ELEVATE NEW AMAZE NEW CITY NEW AMAZE
Name (2023) (2021) (5th Gen.) (2018)

Vehicle
Image

Lamp
Image

LED TAIL LAMP


Type of LED HL with DRL/CLL LED HL with CLL
LED LID LAMP CHL + LED-CLL
Lamp LED FOG LAMP LED FOG LAMP LED FOG LAMP

15/20
IJL Bawal Product supply to
MSIL
Vehicl New ERTIGA
e VITARA JIMNY IGNIS CIAZ
Name
BALENO / XL6

Vehicl
e
Name

Lamp
Image

LED HL (PES)
LED HL CHL (PES),
Lamp , LED HL (PES) LED HL, CHL (PES),
Type
(PES) , CHL LED HL
CHL (PES) , CHL CHL RCL/BUL
(PES) (MFR)

16/20
IJL Product supply to TKML
INNOVA
Vehicle INNOVA FORTUNER YARIS
HYCROSS NEW FORTUNER NEW GLANZA HYRYDER
Name

Vehicle
Name
YARIS

Lamp
Image

LED HL, CHL, BUL, RCL LED HL HL (PES)


Lamp
Type & & & LED HL LED HL & LED TL LED HL
FOG FOG LED DRL

*Annotation: CHL – Combinational Head Lamp, TL – Tail Lamp,


17/20
IJL Product supply to 2 Wheeler OEM’s : HMSI

Vehicle HORNET (BS4) HORNET 2.0 (BS6)


Name CBR 150

Vehicle
Image

Lamp
Image

LED HEAD LED HEAD LED


Lamp Type
LAMP LAMP HEAD
LAMP

18/20
IJL Product supply to 2 WHEELER OEM’S : IYM
Vehicl
e MT15 FZS 150
Name YZF –R7 R15 V4 New Fascino

Vehicl
e
Image

Lamp
Image

LED Pos LAMP Bi-LED Bi-LED HEAD


Lamp LED HEAD LAMP
LED TAIL LAMP HEAD LAMP LAMP LED TAIL LAMP
Type With LED DRL
LED Pos LAMP

19/20
Success Together

IJL
Thank you

20/20

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