TVS- SCADA OCC

SYSTEM DESIGN
TRAINING
Date – 9-March-2011
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Agenda

1. TVS- SCADA OCC Overview

2. Network & Data Flow

3. Design Architecture

4.Third Party ATS Interface

5. Key contacts

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Section 1:

1 TVS-SCADA OCC Overview

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 TVS-SCADA OCC Overview
OCC Introduction: TVS-SCADA OCC Provides centralize control & monitoring of TVS System & ECS system respectively.
The TVS-SCADA system incorporates following primary functions.
Implementation of Master Mode Commands : Master modes commands as Key feature to provides control of Tunnel Ventilation System for individual and groups of stations.
Data Monitoring & Recording: Provides continuous, effective Monitoring & Recording (in forms of Report) of data transmitted from TVS & ECS equipments distributed throughout the system.
Alarms Monitoring: Provides effectively monitoring of alarms and alerts operations and maintenance staff rapidly to equipment malfunctions and provide a facility for acknowledging these alarms

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 System Architecture Brief Overview
System Architecture #1
#2 ECS and
OCC- #3 ECS and TVS TVS PLC
CLX #4 data for one system by
(CTU) #5 station 3rd party
system (Honeywell,
#6
#7 Rockwell)
#8
#9

CLX-
RTU

# - Indicating no. of stations where Rockwell PLC is installed

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Section 2:

2 Network & Data Flow

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 Network & Data Flow Station Level
Fibcom Switch -0
Fibcom Switch -1

RTU-0 SPARE RTU-1 SPARE

Ethernet-0 Ethernet-1

LAN-1 MODBUS-0 MODBUS-1

LAN-2

TVS-PLC TVS-PLC
TVS PLC-0 TVS PLC-1 Master Logix TVS PLC-0 TVS PLC-1
SOUTH SOUTH ECS-PLC (Honeywell) NORTH NORTH
Safety Manager(Honeywell) Safety Manager( Honeywell)
ECS- N BS- N Fire ASS1
ECS -S BS- S Chiller ASS2

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 Network & Data Flow OCC Level

SERVER

CTU SPARE CTU SPARE

Ethernet-0
Ethernet-1

Clients

Fiber Optics
Fibcom Switch -0
Fibcom Switch -1
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Switch Details for OCC Shastri Park

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Switch Details for OCC Metro Bhawan

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Section 3:

3 System Architecture Detailed

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System architecture TVS-SCADA OCC
Shastri Park

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System architecture TVS-SCADA OCC Metro
Bhawan

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 TVS-SCADA equipments located at
OCC
 Equipments located at OCC:
 Server Rack
 CTU (Central Terminal Unit )Rack
 Client Machines
 Line Printer
 Laser Printer
Server Rack: Consist of following Hardware & Software Installed.
 Database Server: HP DL380 G6 Server as Database for Trends & Reports .
List of software installed on Database Server:
• Window server 2003: Operating System for server.
• MS SQL Server 2005: Historical Database for Reports and Trends.
• MS Visual Studio 2008:Development Platform for socket codes for external system interface
such as ATS .
• RS Linx: Communication Software driver for Rockwell Devices. RSLinx can
support multiple software applications simultaneously, communicating to a
variety of devices on many different networks.
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 Database Server Installation

• RSLogix 5000 Enterprise Series: RSLogix 5000 Enterprise Series software is

designed to work with the Rockwell Automation Logix platforms. Ladder
Programming software for Control Logix Controller that is for 1756-L63 & L-61.
Certain Features of RS Logix 5000 Software is Listed below:
• Auto-save & Recovery.
• Import/export an entire project or sections of code during Run time.
• Simple Instruction Set
• Change tag name case via CSV Import
• User Defined Data type (UDT) XML Import/Export
• Make modifications and upgrades at runtime without stopping the application
• Enhanced Cross-Reference
• Easy-to-learn interface with extensive tutorials and comprehensive online help

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 HMI Server

• HMI Server : Two HP DL380 G6 Server in Redundant Configuration act as

HMI Server. HMI Server Host TVS-SCADA Network application in Redundant
environment and this application is Looked up by Clients machines.
– List of software installed on HMI Server:
• Window server 2003: Operating System for servers.
• FT View Studio: Configuration software for developing and testing HMI
applications. Software for development & Testing of TVS-SCADA.
• HMI Server: Components of HMI Server are as follows
Displays
Trends
HMI Tags
Macros
Users & Group
• Data Server: Provide Live Data from Controller to TVS-SCADA application.

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 FT EVERRUN Marathon

• FT EVERRUN Marathon: EVERRUN FT software works with the Microsoft

Windows operating system on server hardware to create a Virtual Server that
provides a fully fault tolerant Redundancy software for Server . Users of
applications running in this fault tolerant environment experience seamless
operation and continuous availability even in the event of hardware failures. FT
EVERUN is installed on both the servers and Provide a virtual Window Server
2003 environment on which TVS-SCADA Application is Hosted.

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Virtual Environment On Server

Fault Tolerant Virtual Server

Both Physical Servers Operating

Redundantly and Synchronized
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 Switches

 Network Switch: To provide connectivity within CTU, Client Machines, HMI

& Database Server & RTUs (Through Fibcom ).

 KVM Switch: KVM stands for Keyboard, Visual Display & Mouse. As the
name suggest is used to provide single user interface as Keyboard , Visual
Display & Mouse for Multiple Server machines.

KVM Switch
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 Server Rack
HMI & Database Server OCC Server panel

HMI SERVER

DATABASE
SERVER

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Server Connection

Monitor in Server Servers in connection with KVM

Monitor

Mouse

Keyboard

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 CTU (Central terminal Unit)

 CTU (Central Terminal Unit) : Central Terminal Unit reads and writes
data from/to sub systems at OCC & RTU at stations and processes data
according to user program stored in the memory.

The following hardware is located in each CTU at OCC.

 1756-PA-75: Power Supply for the Chassis.

 1756-A-7 :Control Logix 7 Slot Chassis Rack.
• You can place any module into any slot.
• The backplane provides a high-speed communication path between modules.
 1756-L63: Rockwell Control Logix Platform Controller.
• 8 MB User memory
 1756-ENBT: Ethernet Bridge Module.
 1757-SRM: System redundancy Module.
 1757-SRC: Fiber Optic Cable for SRM.

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 CTU IN REDUNDANT CONFIGURATION

CTU Controller Redundancy 1756-A-7

1756-PA-75 1756-ENBT

1757-SRM
1756-L-63 Controller
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1757-SRM & 1756-BA2 (Controller
Battery)

1757-SRC Cable Slot Controller Battery

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 RTU(Remote Terminal Unit)

 RTU (Remote Terminal Unit) :Interface with Local station level TVS
(Honeywell) & ECS (Honeywell CS-HK, Rockwell MN-SK) PLCs. It performs
read/write operations and processes data according to user program stored in
the memory. It also acts as data accumulator which exchange data between
CTU OCC and Station level TVS & ECS PLCs.The following hardware is located
in each RTU at Station.
• 1756-A-7 : Control logix 7 Slot chassis
• 1756-PA75 : Power Supply for the Chassis
• 1756 L-61: Control logix Platform
• 1756-ENBT: Ethernet Bridge Module
• 5201-MNET-DFNT: The ProLinx family EtherNet/IP to Modbus TCP/IP communications module
(5201-MNET-DFNT) creates a powerful connection between Modbus TCP/IP and EtherNet/IP
networks. The module is a stand-alone DIN-rail mounted protocol gateway that provides one
Ethernet port. The MNET-DFNT modules are the ideal solution for joining EtherNet/IP and
Modbus TCP/IP networks.
MNET: For Modbus TCP\IP for Modbus devices Such as Honeywell Safety Manger & Master
Logix.
DFNT: For Ethernet\IP such as Rockwell ENBT for Explicit messaging.
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RTU Panel & Modbus Gateway
Module
RTU Panel Modbus Module

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RTU Rack

1756-L-61 1756-ENBT For 1756-ENBT For

Modbus Fibcom

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 Client Machines

• Client machine: Window XP based machines are used to view HMI server
application running on HMI server with FT ViewSE Client.

Client machine Software's Client Machine

• Window XP based machines
• FT ViewSE Client :Client
software for viewing and
interacting with supervisory
level applications developed
using FTView Studio.
• Printers Driver.

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Sample Display for TVS-SCADA

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 Printers

• Printers: Wipro P-7-500 Line Printer for printing Alarms at user

configurable rate.
• Laser Printer: HP CP 2025n Laser jet Printer to print Graphics, Trends
& Events.

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 Printers

Wipro P-7-500 Line Printer

Wipro P-7-500 Line Printer

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Section 4:

4 ATS Interface

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 ATS Interface System Architecture

 ATS(Automatic Train Supervision ): The communication between ATS system and TVM system
is unidirectional, which is implemented as a non-vital function. The ATS system sends these
following information to the TVM system.
• The restricted ventilation section in the tunnel.
• Several trains in the ventilation section alarm.
• Inter-station train stopped in the tunnel alarms.

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ATS Interface messaging

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ATS Message Types

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Section 5:

5 Key contacts

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Key contacts

SSB support team

Contact information:
….Ankit Sisodia
…..9711991460
…..Project engineer

SSB Support team

Contact information:
…..Jagrit Soni
…9711986287
….Project Engineer

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