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Printed Circuit Board Testing A Comprehensive Training Report

Printed Circuit Board Testing Presentation Made Using Gamma AI

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Juyaal Premises
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45 views8 pages

Printed Circuit Board Testing A Comprehensive Training Report

Printed Circuit Board Testing Presentation Made Using Gamma AI

Uploaded by

Juyaal Premises
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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Printed Circuit

Board Testing: A
Comprehensive
Training Report
This report details the professional training undertaken at
Smarten Power Systems Pvt. Ltd. on Printed Circuit Board
Testing. The training focused on various testing methods,
common PCB issues, and troubleshooting techniques. This
report provides a comprehensive overview of the knowledge
gained during the internship.
by Shankar -
Institution Profile: Smarten
Power Systems Pvt. Ltd.
Vision

To be at the forefront of the evolution to a renewable energy future,


offering a range of unique Power Backup Solutions and Solar Products.

Product Range

Home UPS, Inverters, Solar Power Conditioning Units, Solar Charge


Controllers, Solar Inverters, Solar Panels, Batteries, Off-Grid Solutions,
Grid Tie Inverters, and Customized Solar Solutions.

Global Presence

Smarten has established a footprint across India and in Nepal,


Bangladesh, Afghanistan, Dubai, Nigeria, Benin, Uganda, and South
Africa.
Introduction: Methods of PCB
Testing

1 In-Circuit Testing (ICT)

A robust method using a "bed of nails" probe setup to check the


integrity of connections and soldering, providing coverage for about
85-90% of the PCB.

2 Flying Probe Testing

A non-powered test that checks for electrical faults, such as opens,


shorts, and incorrect resistance, providing an economical alternative to
ICT.

3 Automated Optical Inspection (AOI)

Using cameras, AOI identifies defects early in production, allowing


timely adjustments to prevent larger-scale issues.

4 Burn-In Testing

Designed to detect early component failures, this method subjects


PCBs to maximum load for extended periods to verify reliability under
stress.
Component Used For Testing
Load Cell Strain Gauge Junction Box (J-Box)

A metal block (steel or A wire connection on either A component that sums all
aluminum) that measures the side of the load cell that voltage readings from each
actual force of the weight measures the bending or load cell and sends the data
being applied. It is the heart shearing of the cell when to the terminal to be read.
of a scale. weight is applied.
Trouble Shoot And Fixing PCB
Clean the PCB

Use isopropyl alcohol to clean the affected part of the PCB.

Take off the Damaged Pad

Use an Exacto knife to gently peel off the damaged, pre-existing pad.

Prepare The Conductor

With proper solder alloy in hand, prepare the conductor area on the spot where the replacement conductor will be affixed.

Solder the New Pad/Trace to the Old Conductor

Using Kapton™ tape, put the new conductor into place.


Common Issues With PCB's
Plating Gaps Gaps in the copper plating of
plated thru-holes, caused by air
bubbles or contaminants during
the deposition process.

Raw-Cut Copper At The Edge Exposed copper at the edge of


the PCB, susceptible to corrosion
and potentially causing shorts.

Slivers Thin slivers of solder mask or


copper that can cause plating
exposure or unintended
connections.
Incomplete Solder Mask Between PadsMissing or incomplete solder
mask between pads, leaving
copper exposed and potentially
creating unintended contact
between pins.
Conclusions
The internship at Smarten Power Systems Pvt. Ltd. provided valuable hands-on experience in PCB
testing and product analysis, bridging the gap between theoretical knowledge and practical
applications. The training covered various testing methods, including In-Circuit Testing (ICT), Flying
Probe Testing, Automated Optical Inspection (AOI), Burn-In Testing, and X-Ray Inspection (AXI),
providing a comprehensive understanding of quality assurance in power electronics.

This internship has equipped me with the skills and knowledge necessary to contribute to the
electronics and power sector confidently.
Photographs

Transformer Testing PCB Testing Setup

A crucial step in ensuring the reliability and A dedicated workspace equipped with
performance of transformers. specialized tools and equipment for testing
printed circuit boards.

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