Sick SP-30

SP-30
Working Principle
The measuring system works according to the scattered light measurement principle (forward dispersion). A laser diode
beams the dust particles in the gas flow with modulated light in the visual range (wavelength approx. 650 nm). A highly
sensitive detector registers the light scattered by the particles, amplifies the light electrically and feeds it to the
measuring channel of a microprocessor as central part of the measuring, control and evaluation electronics. The
measuring volume in the gas duct is defined through the intersection of the sender beam sent and the receive aperture.
Continuous monitoring of the sender output registers the smallest changes in brightness of the light beam sent which
then serves to determine the measurement signal.
Determining the dust concentration
Measured scattered light intensity (SI) is proportional to dust concentration (c). Scattered light intensity not only depends
on the number and size of particles but also on the optical characteristics of the particles and therefore the measuring
system must be calibrated using a gravimetric comparison measurement for exact dust concentration measurement. The
calibration coefficients determined can be entered directly in the measuring system as c = cc2 · SI² + cc1 · SI + cc0 (Entry,
see “Calibration for dust concentration measurement”, page 60; standard factory setting: cc2 = 0, cc1 = 1, cc0 = 0)
 SP-30
Response Time
Definition: The response time is the duration required for the measurement system to reach 90% of
the final signal value after a sudden change in the dust concentration. This is often referred to as the
( t_{90} ) time.
Adjustable Range: The response time can be set anywhere between 0.1 seconds and 600 seconds.
This flexibility allows the system to be tailored to different operational needs.
Impact of Response Time on Measurements:
Short Response Time (0.1 seconds): When set to a shorter response time, the system reacts
quickly to changes in dust concentration. This is useful for applications where rapid
detection of changes is critical. However, it may also result in more fluctuations in the
output signal due to transient disturbances.
Long Response Time (up to 600 seconds): A longer response time means the system reacts
more slowly to changes. This helps to smooth out the output signal by damping transient
fluctuations and interruptions. It provides a more stable and averaged measurement, which
can be beneficial in environments with frequent but minor variations in dust concentration.
Practical Implications
Transient Fluctuations: These are short-term variations in the measured value that can occur due to
sudden changes in the environment or process conditions. By increasing the response time, these
fluctuations are damped, resulting in a smoother and more stable output signal.
Measurement Stability: A longer response time helps in achieving a more stable measurement by
averaging out the rapid changes. This is particularly useful in processes where consistent monitoring
is more important than immediate detection of changes.
 Condensate :- it refer to liquid that forms when water vapor in gas stream cool and

SP-30 condenses.

Here are some key technical specifications for the DUSTHUNTER SP30:
Measurement Principle: Scattered light (forward dispersion)
Spectral Range: 640 nm to 660 nm (laser, protection class 2, power < 1 mW)
Measuring Ranges: Scattered light intensity from 0 to 7.5 SI / 0 to 3,000 SI, with nine pre-configured ranges
Response Time (t90): Adjustable from 0.1 seconds to 600 seconds via SOPAS ET software
Accuracy: ±2% of the measuring range full scale
Process Temperature: -40°C to +220°C
Process Pressure:
With integrated purge air unit: 50 hPa to 10 hPa
With external purge air unit: 50 hPa to 30 hPa
With instrument air (provided by the customer): 50 hPa to 100 hPa
Process Gas Humidity: Non-condensing
Duct Diameter:
TriClamp version, 1" thread version: ≥ 150 mm
Flange version: ≥ 250 mm
Enclosure Rating: IP65
Analog Outputs: 1 output, 0/4 to 20 mA, 750 Ω, electrically isolated
Digital Outputs: 3 relay contacts, 48 V, 1 A for status signals
Digital Inputs: 4 inputs for external maintenance switch, automated operational check, linearity measurement, calibration curve switching, or filter monitoring
Power Supply Voltage: 24 V DC, with power consumption ≤ 4 W (without integrated purge air unit) or ≤ 30 W (with integrated purge air unit)
Weight:
Nominal length 180 mm: ≤ 2.7 kg
Nominal length 280 mm: ≤ 2.7 kg
Nominal length 435 mm: ≤ 5 kg
Nominal length 735 mm: ≤ 6.3 kg
 Condensate :- it refer to liquid that forms when water vapor in gas stream cool and

SP-30 condenses.

In the DUSTHUNTER SP30 system, the primary focus is on the light that is scattered by dust particles. However, the system also needs to account for the light that is not scattered and
goes directly to the detector. Here’s how it handles both:
Direct Light and Scattered Light
Direct Light: This is the light that passes through the gas flow without interacting with dust particles. It goes directly to the detector.
Purpose: The direct light serves as a reference to ensure the system is functioning correctly. It helps in calibrating the system and compensating for any variations in the light
source or environmental conditions.
Scattered Light: This is the light that interacts with dust particles and is scattered in various directions.
Measurement: The intensity of this scattered light is directly proportional to the dust concentration. The detector captures this scattered light to measure the dust
concentration.
How the System Uses Both
Calibration and Accuracy: The system continuously monitors the direct light to detect any changes in the light source’s intensity. This helps in maintaining the accuracy of the
measurements by compensating for any fluctuations.
Signal Processing: The detector processes both the direct and scattered light signals. By comparing the scattered light intensity to the direct light, the system can accurately determine
the dust concentration.
Summary
Direct Light: Used as a reference for calibration and to ensure system accuracy.
Scattered Light: Used to measure dust concentration, as its intensity is proportional to the amount of dust particles.
 Condensate :- it refer to liquid that forms when water vapor in gas stream cool and

SP-30 condenses.

Working Principle
Summary
The DUSTHUNTER SP100 Ex is a dust concentration monitor designed for continuous measurement in potentially explosive atmospheres. It features installation, operation, and
maintenance guidelines provided by SICK Engineering GmbH. Key aspects include safety precautions, system components, calibration, and configuration using SOPAS ET software,
ensuring accurate and safe operation.
Highlights
•⚠️Safety First: Emphasizes precautions against hazards like explosive gases and electrical faults.
• Installation Guidance: Detailed steps for properly assembling and installing the device.
•⚙️Calibration Process: Importance of calibrating the system for precise measurements.
•📊 Configuration Software: Use of SOPAS ET for easy parameter adjustments and monitoring.
•🔧 Maintenance Tips: Regular checks and cleaning procedures to ensure device longevity.
•📞 Manufacturer Support: Contact details for SICK Engineering GmbH for assistance.
•📜 Legal Compliance: Adherence to copyright and trademark regulations.
Key Insights
•⚡ Hazard Management: The document underscores the critical need for trained personnel to handle installation and maintenance in explosive atmospheres, highlighting the
importance of safety protocols to prevent accidents.
•🔍 Measurement Precision: The need for calibration using gravimetric comparison emphasizes the relationship between dust concentration and scattered light intensity,
showcasing the technical sophistication of the monitoring system.
•📈 Functionality Monitoring: Regular function checks and the ability to customize parameters through SOPAS ET software ensure ongoing reliability and adaptability of the
DUSTHUNTER SP100 Ex for various industrial applications.
•🔄 Continuous Operation: The system’s purge gas supply is crucial in maintaining the integrity of the optical components against aggressive gases, illustrating the device’s
design for harsh environments.
•🏭 Industrial Application: The DUSTHUNTER SP100 Ex is particularly suited for industries dealing with dust in exhaust gases, reinforcing its role in environmental compliance and
workplace safety.
•📚 Documentation Importance: Retaining operation manuals and adhering to legal and safety guidelines are essential for users, ensuring informed operation and compliance
with industry standards.
•🌐 Manufacturer Engagement: The availability of technical support from SICK Engineering GmbH facilitates user confidence in operating the DUSTHUNTER SP100 Ex effectively.
 Condensate :- it refer to liquid that forms when water vapor in gas stream cool and

SP-30 condenses.

Data communication for analyzer

1. Switched-Mode Power Supply (SMPS)
Purpose:
The SMPS is used to convert AC (Alternating Current) power from the electrical grid or DC power from a battery into the appropriate voltage levels required by the system components (e.g., controllers, sensors, actuators).
How it Works:
The SMPS operates by rapidly switching the input power on and off using transistors (like MOSFETs) at a high frequency (tens to hundreds of kHz). This process reduces power loss and increases efficiency compared to linear
power supplies.
The input can be AC or DC, and the SMPS will convert this into a regulated DC output.
The key advantage of an SMPS is its efficiency, typically between 80-90% or higher, meaning less heat is generated compared to traditional linear power supplies.
Components:
Rectifier: Converts AC input to DC.
Switching Transistor: Controls the flow of power at a high frequency.
Inductor/Capacitor: Smoothens the output signal to maintain a stable voltage.
Feedback Circuit: Ensures the output voltage is regulated according to the set value, compensating for load changes.

Step 2: Analog-to-Digital Conversion (ADC)

The voltage signal (typically 1-5V) needs to be digitized to be sent over a network. This is done using an Analog-to-Digital Converter (ADC), which converts the analog signal into a digital
value that can be transmitted over Ethernet.
How It Works:
The ADC converts the analog voltage (1-5V) into a digital signal that represents the physical parameter (e.g., dust concentration).
The digital output from the ADC is typically sent to a microcontroller or PLC for processing and communication.
Components Involved:
ADC (e.g., 12-bit or 16-bit resolution): Converts the voltage to a digital value.
Resolution: Determines the accuracy with which the input signal is digitized. A 12-bit ADC can represent 4096 discrete values (2^12), while a 16-bit ADC can represent 65536
values.
Sampling Rate: The ADC may need to sample the signal at regular intervals (e.g., every second or millisecond) depending on the required measurement precision.
 Condensate :- it refer to liquid that forms when water vapor in gas stream cool and

ALOK KUMAR condenses.

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