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Types of Layout Lecture 2.9

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21 views23 pages

Types of Layout Lecture 2.9

Uploaded by

ogalfa7
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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University School of Business

(MBA)
SUBJECT NAME: Production & Operation Management

SUBJECT CODE: 23BAT-731


Rohit Guleria

TOPIC OF PRESENTATION
Types of Layout DISCOVER . LEARN . EMPOWER
INTRODUCTION TO OPERATIONS MANAGEMENT
Production & Operation
Management
Topic : Facility Layout
Facility Layout
 Planning and arranging manufacturing
machinery, equipment and services
for the first time in completely new
plants.

The improvements in layouts already


in use in order to introduce new
methods and improvements in
manufacturing procedures.
Objectives of a good Layout
Provide enough Provide for volume and
production capacity. product facility.
Reduces handling costs. Provide ease for

Reduces congestion. supervision.


Facilitate co-ordination
Reduces hazards to
communication.
personnel. Provide safety and health.
Utilizes labour efficiently.
Allow ease of maintenance.
Increase employee
Allow high
morale. machine/equipment
Reduce accidents. utilization.
Utilizes available space Improve productivity.
efficiently and effectively.
FACTORS INFLUENCING FACILITY
LAYOUT
MATERIALS (Type of raw materials and
availability)
PRODUCT (Type of product and its
position)
WORKER (Type , position and requirements)
MACHINERY(Product, volume and process)
INDUSTRY (Type of industry: Synthetic,
Analytical, Conditioning and Extractive)
LOCATION (Factor of production)
MANAGERIAL POLICIES ( volume, provision
for expansion, automation, making or
buying decisions, desire for rapid delivery,
purchasing policy and personnel policies)
Principles of
Layout
Principle of minimum travel
Principle of sequences
Principle of usage
Principle of compactness
Principle of safety and
satisfaction
Principle of flexibility
Principle of minimum
Types of layout
Process layout or functional or job shop
layout.

Product layout or line processing layout.

Fixed position layout or static layout.

Cellular manufacturing layout or Group


Technology layout .
Combination layout or Hybrid layout.
Process layout

The distance between


departments should be as short
as possible.
Machines should be grouped
in accordance with the
principle of sequence of
operation.
Convenience for inspection.
Process Layout or Functional
Layout
Inward good Planers Packing
stores Automatics Grinders and
Shipping
Milling
machines
Central Heat
Raw Material treatment
holding inspection
shop
stores Area

Drilling
shop Electro Assembly Finished
plating shop goods
Training Shop storage
Painting shop
Advantages of Process layout
Reduced investment of machine.
Greater flexibility.
Better and efficient supervision.
Scope for expansion as the capacity can be
easily increased.
Better utilisation of men and machine.
Easier to handle breakdown of equipment.
Full utilisation of equipments.
Investment of equipment would be
comparatively lower.
Greater incentive to individual worker .
Disadvantages of Process
Layout.
Difficulty in the movement of
material.
Requires more space.
Difficult in production control.
More production time as work
in progress has to travel from
place to place.
Accumulation of work in
progress at different places.
Product Layout (Straight
Line)
All the machine tool and
equipment must be placed at the
point demanded by the sequences
of operations.
There should be no points where
one line crosses another line.
Materials may be fed where they
are required for assembly but not
necessarily all at one point.
All the operations , including
Line Layout or Product Layout
Recei Raw Materials Fabrication line for part Packing
ving stores C and

Finished goods
Fabrication for part B shipping

Raw Material Finishing


Fabrication line for t goods
Part A store

WC- 1 WC-2 WC-3 TEST

Assembly line for the product


Product Layout (advantages)
Reduction in material handling cost due to
mechanization.
Avoid production bottleneck.
Economy in manufacturing time.
Better production control.
Require less floor area per unit of
production.
Work-in-progress is reduced and so on
investment.
Early detection of mistakes.
Greater incentive to a group of workers to
raise their level of performance.
Product Layout
(disadvantages)
Product layout is known for
its inflexibility.
This is an expensive layout
Difficulty in supervision.
Expansion is also difficult.
Breakdown can disrupt the
whole system.
Fixed position layout

Movement of men and machine to


the product.
Product remain stationary.
Material or major components
remain in a fixed location.
Cost of moving the machine and
men is lesser than the cost of
moving the product.
Fixed Position Layout

Raw Material
Machine & Aircraft
Finished ProductAssembly
Equipment
(Aircraft)

Labour
Fixed Position Layout
(Advantages)

Men and machine can be used for


a wide variety of operations
producing different products.
The investment on layout is very
small.
The worker identifies himself with
the product and takes pride in it
when the work is complete.
The high cost of, and difficulty in
Combined layout Group
technology layout or Hybrid
layout)
Product Layout

F
Raw Forging Gear Cutting Heat Gear Grinding i
Mat. Press Machine Treatment Machine n
i
s
h
Proces Forging Gear cutting Heat Gear Grinding e
s Press Machine Treatment Machine d
layout
O
u
Gear cutting
t
Machine
p
u
t
REFERENCES

http://en.wikipedia.org/wiki/Plant_layout_study

http://pino.univalle.edu.co/~juanp77/ARTICULOS%20PLANTAS/
ARTICULOS/GRUPO%2009%20-MONTA%D1O%20NEXT%20
GENERATION%20FACTORY%20LAYOUTS.pdf

http://www.cbpa.ewu.edu/~pnemetzmills/OMch5/OMFac.html
Assessment Pattern

22
THANK YOU

23

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