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What Is Manual Part Programming?: Tanmay

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Tanmay tripathi
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19 views10 pages

What Is Manual Part Programming?: Tanmay

Uploaded by

Tanmay tripathi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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What is Manual

Part Programming?
Manual part programming involves
creating instructions for CNC
machines using a specialized
programming language, known as G-
code. It's a hands-on approach that
offers precise control over every
aspect of the machining process.
TANMAY
Understanding G-code
and M-code
1 G-code 2 M-code
G-code defines the M-code controls
machine's auxiliary machine
movements, such as functions, like spindle
linear interpolation, speed, coolant
circular interpolation, activation, and
and tool changes. program start/stop.

3 Syntax
Both codes use a specific syntax with letters,
numbers, and punctuation marks to represent
various commands.

TANMAY
Key Components of Manual Part Programming

CAD Software CAM Software CNC Machine

CAD software is used to CAM software translates The CNC machine


design the part and the CAD model into G- executes the G-code
create the 3D model. code instructions for the instructions to
CNC machine. manufacture the part.

TANMAY
Manual Part Programming Workflow

1 Design
The first step is to design the part using CAD software.

2 Programming
The next step is to program the CNC machine using G-code and M

3 Simulation
Before machining, the program is
simulated to check for errors and optimize
tool paths.

4 Machining
The CNC machine executes the program
to cut and shape the material according
to the design.

TANMAY
G-Code and M-
Code
Fundamentals
G-code and M-code are programming languages
used to control CNC machines. They provide
instructions to the machine on how to move
tools, control spindle speed, and perform various
other operations. Understanding these codes is
essential for anyone working with CNC
machining.
TANMAY
Introduction to G-Codes
1 Preparatory Codes 2 Motion Codes
(G00-G99) (G00-G03)
G-codes prepare the These codes control
machine for specific the movement of the
operations. They CNC machine's axes,
define tool paths, feed including linear and
rates, and other circular motions.
parameters.
Auxiliary Codes (G40-G49)
3
Auxiliary codes modify the machine's behavior, such
as tool length compensation and cutter radius
compensation.

TANMAY
Linear and Circular Motions (G0, G1, G2, G3)
G0 (Rapid Traverse)
This code moves the tool quickly to a specified position, ignoring feed rates.

G1 (Linear Interpolation)
G1 moves the tool along a straight line, considering the programmed feed rate.

G2 and G3 (Circular Interpolation)


These codes control the tool's movement along a circular path, clockwise (G2)
or counterclockwise (G3).

TANMAY
Canned Cycles
1 Drilling Cycles (G81-G89)
These codes automate drilling operations, including hole depth, peck drilling, and retract points.

2 Boring Cycles (G73, G74, G76)


Canned cycles for boring operations, which involve enlarging existing holes with a specific diameter.

3 Other Cycles (G80)


G80 cancels previously active canned cycles, returning to the default mode of operation.

TANMAY
Tool Functions (G17, G18, G19, G43, G49)
Plane Selection (G17, G18, G19) Tool Length Compensation (G43, G49)

• G17 defines the XY plane


G43 activates tool length compensation,

• G18 the XZ plane while G49 deactivates it. This helps to

• G19 the YZ plane. ensure consistent depth during

machining.

TANMAY
M-Code Basics and Common Commands

M0 (Program Stop) M3 (Spindle On - Clockwise)


The program pauses execution, and the Starts the spindle motor in the clockwise
operator can resume the program by direction, with the speed set by previous
pressing the cycle start button. commands.

M5 (Spindle Stop) M6 (Tool Change)


Stops the spindle motor and brings it to a Instructs the machine to change the tool to
complete standstill. the next tool number specified in the
program.
TANMAY

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