Cordinated Master Control

Simhadri
Control & Instrumentation
Department
Simhadri Super Thermal Power
Station
 Click to editMASTER
COORDINATE Master title style
CONTROL
INTRODUCTION
AIR FLOW CONTROL
FUEL FLOW CONTROL
BOILER FOLLOW MODE
TURBINE FOLLOW MODE
CMC
UNIT CAPABILITY & RUNBACK

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INTRODUCTION

•
Coordinated master control is the highest level of automatic control system in
power plant.

•
A coordinated control system develops control signal for turbine and boiler
simultaneously to meet the requirement with all auxiliary in safe operating limit.

•
It ensure that there is no mismatch between boiler steam generation and turbine
mw generation for long durations.

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AIRtoFLOW
edit Master title style
CONTROL
Air flow set point determined by steam flow, actual fuel and boiler master o/p
The maximum of three will be multiplied by O2 trimming factor
O2 trimming factor is generated by O2 trim PID controller
Minimum air flow set point value is 1100 t/hr
The set point determined by this will be used by PID controller for controlling air flow

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AIR SET POINT
CV CORRECTION
ACTUAL FUEL
FROM BLR FLOW
MASTER

FROM STEAM FLOW

MAX
MIN AIR FLOW SP 1100

O2-.0.85 to1.25
X

MAX
AIR FLOW SET
POINT
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FUEL FLOW CONTROL

Set points for fuel master comes from boiler master

Cross limiting from air flow is used to ensure excess air for proper combustion

For put fuel control in auto, air flow to be in auto

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FUEL FLOW SET POINT
style
FF

BOILER MASTER O/P 0 to 450

0- 100% Tph MI
Fx
N

∑ FUEL FLOW
0 to 450 SET POINT
Tph
TOTAL AIR FLOW
0-2440TPH
% Fx CV CORRECTED
O2 TRIMMER 0.85 VALUE
TO 1.25

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BFM
•
When Boiler Follow mode is selected, load (MW) is controlled by turbine fairly constant & very effectively; and
the steam pressure is controlled by the boiler . Steam pressure variations are , how ever, quite significant during
the disturbances in fuel feed and unit load demand / MW output due to large delay in energy conversion from
fuel to steam pressure .

•
-Boiler and Turbine are independently in operation.

Boiler is following the Turbine Load.

Boiler Master controls Throttle Steam Pressure in auto.

Air & Fuel flow control in auto with cross limiting & calorific value correction.

Turbine controlling MW in Limit Pressure Mode fairly constant & very effectively.

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BFM

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BFM
TH PR SEL RMP
R
A
T
TH PR SET POINT E
GAIN
0.002
M
PRDT DELAYED EHC LOAD SET U
PV
POINT L BFM O/P TO
DI PI BOILER
D ∑
F SP MASTER

MAIN STM HDR PR COTROL SEL SET POINT - 0

0-250KSC

TOTAL STM FLOW

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TFM

•
Boiler and Turbine are independently in operation

•
Throttle Steam Pressure is controlled by turbine in Initial Pressure Mode fairly constant and very effectively.

•
Air & Fuel feed in auto with cross limiting & calorific value correction.

•
Boiler controls MW in auto but takes a long time to control & stabilize the load after a disturbance due to large
boiler delay in energy conversion.

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TURBINE FOLLOW
AUTO REALESE

MANUAL MODE

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CMC Select permissives

Fuel and air master are in auto

Boiler master in auto
CMC Reference and delayed ehtc load setpoint are with in limits
HPBP-1 &2 < 2%
NO EHTC fault
TF, BF, Manual select conditions are not present

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UNIT LOAD SPtitle style
Operator load sp
Unit Capability
Load rate
Max Load SP RATE
Max load permit by tse

MINIMUM
Min load permit by tse
Min Load SP

MAXIMUM
Load SP to Boiler
Unit Load SP
Frequency correction
Time Delay

Correction from throttel

pressure deviation

Load SP to Turbine

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Master title style
Boiler controls throttle pressure and turbine controls MW
Turbine in load control mode with limit pressure selected
Boiler takes throttle pressure as set point and Load set point as feed forward signal
Change in load set point goes to boiler first as feed forward and with a delay to turbine
Throttle pressure correction added to load set point going to turbine beyond + 1 Ksc (+ 18 MW for 6 Ksc)

CMC Trip to BF Mode on EHTC Fault

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UNIT CAPABILITY AND RUNBACK
LOAD RATE
FROM MMI

LOAD SP
LOAD RATE FOR ID
0 360 RUNBACK
300 MW ID FAN SEL
ID A ON + CAPABILITY
COMP
0
300 MW
+ ID RUNBACK

ID B ON
LOAD RATE FOR FD
0 RUNBACK
300 MW
FD FAN 300 SEL
FD A ON + CAPABILITY
COMP
0 + FD RUNBACK
300 MW

FD B ON
LOAD RATE FOR PA
0 RUNBACK
300 MW PA FAN
300 SEL
CAPABILITY
PA A ON + COMP
0 + PA RUNBACK
300 MW

PA B ON

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CAPABILITY ANDtitle style
RUNBACK LOAD RATE
FROM MMI
LOAD SP
LOAD RATE FOR BFP
BFP A ON 0 RUNBACK
500
TD
300 MW
BFP SEL
NOT
10 SEC
NOT + CAPABILITY
COMP
BFP B ON 0 +
BFP RUNBACK
NOT
TD
NOT
300 MW
+
10 SEC
0
BFP C ON 300 MW
TD
NOT 10 SEC NOT

+
0
CEP A ON 300 MW
LOAD RATE FOR CEP
RUNBACK
NOT
TD
5 SEC
NOT + CEP 100 SEL
CAPABILITY
CEP B ON
0 + COMP
TD
300 MW
+
NOT
5 SEC
NOT CEP RUNBACK
0
300 MW
CEP C ON TD
NOT 5 SEC NOT

500 SEL
550 MW

300 MW
COMP
TURBINE TURBINE RUNBACK
TRIP
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CAPABILITY ANDtitle style
RUNBACK
Equipment Limit Run Back Rate

ID Fan 300 360 MW/ Min

FD Fan 300 250 MW/ Min

PA Fan 300 250 MW/ Min

PAPH 360 100 MW/ Min

SAPH 360 100 MW/ Min

BCW 300 100 MW/ Min

CEP 300 100MW/ Min

MILL
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CAPABILITY ANDtitle style
RUNBACK
ID Fan limit
FD Fan limit
PA Fan limit
BFP limit
BCW limit
Unit Load SP
CEP limit
12MW
Fuel limit
Turbine limit
PAH limit
SAH limit
Max Load CW limit
SP

MINIMUM

Run back rate is maximum of the RATE Run Back Rate/ Load
Individual run back rate
Rate

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Unit Capability 19
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RUNBACK AND to edit
EXCESS Master
MILL TRIPtitle style
ID Fan Run back
FD Fan Run back
PA Fan Run back
BFP Run back
Excess Mill Trip to FSSS
CEP Run back OR

BCW Run back

Run Back in
Run back Due To
OR action
Turbine
SAH Run back

PAH Run back

FUEL Run back

CW Run back

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CMC, BF switch to TF Mode when Run back activated
When Unit Load SP < Equipment Limit Run back get reset

Input
Feed Input
Mode Boiler controls Turbine controls To Boiler
Forward To turbine control
Controls
Throttle Steam Flow MW error
BFM Pressure
MW Pressure error
[BLI] (Load controller active)

MW error
CMC Pressure MW Pressure error Load SP
(Load controller active)

Throttle- pressure
TFM MW (Pressure controller MW error - Pressure error
active)

Produces steam Throttle- pressure

RUN UNIT Capability
as per unit (Pressure controller - Pressure error
BACK Signal
capability active)

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Review of concepts

XX

(A) XX

(B) XX

(C) XX

(D) None of the above.

Copyright © 2016
Copyright © 2016 NTPC Limited
Your Company – Simhadri Super Thermal Power Station. All Rights
All Rights Reserved. 22
reserved
References Click to edit Master title style

1. PMI Course Material

Copyright © 2016
Copyright © 2016 NTPC Limited
Your Company – Simhadri Super Thermal Power Station. All Rights
All Rights Reserved. 23
reserved
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YOU