ShenZhen ZSW Electronic Equipment Co.

Ltd

Selective Wave Soldering Single Rail Single Cylinder Double Module

Focus On Welding Automation For 15 Years

Content:

Part1: Background

Part2: Product Welding Test Evaluat

ion
Part3: Welding Process Requirements

Part4: Welding Actual Effect

Part5: Summary
Company Overview （ About ZSW ）

Company name: Shenzhen Zhishengwei Electronic Equipment Co., Ltd.

Established: April 29, 2006

Number of People in the Company: 128

Area: 6200 square meters

Address: No. 8, Huihao Industrial Park, Heshuikou Co

nity, Guangming New District, Shenzhen
HPS Series
HPS Series-(Model Technical Parameters)
Equipment
Device Model ZSWHPS4-46 Single Track Single Cylinder Double Module
Overview
Origin China
Welding Mode Welding Head Type
Device Size (L*W*H, mm) 3950mm*1735mm*1665mm
Equipment Weight （ kg ） About 1800 kg
PCB Processing
Requirements,
Transportation PCB Width (Max mm) 460mm
Parameters

PCB Length (Max mm) 510mm

Rail Adjustable Range 50-460 （ mm)
Rail Width Adjustment Method Automatic
PCB Transportation Direction Left to Right
Transport Rail Fixing Method Front Fixed
Conveyor Belt Height 900±20 （ mm)
Spray Preheat Transport Speed 11m/min
Welding Rail Transport Speed 9.8m/min
Flux Module GPS 2-Axis Servo Control
Positioning Speed(mm/s) 400 mm/s
Jet Velocity （ mm/s ） 20mm/s
HPS Series-(Model Technical Parameters)
The Maximum Moving Speed of the Nozzle (m/min) 7m/min

Positioning Accuracy (mm) ±0.2 mm

Spray Width (mm) 2...8 mm ((Nozzle Size 130 μm)

Spray X-axis maximum travel 510mm

Spray Y-axis Maximum stroke 460mm

Flux Capacity 2L

Flux Type RO/RE/OR Valid Criteria L0/L1/M0 according to IEC61190-1-1

Injection Pressure 0.5...1.0 bar

Nozzle 130 μm, optional size (imported from Germany)

Preheating
Warm-up mode Dynamic Preheat / Shortwave Box Transmitter
Module
Heating rate (℃/s) 0.4℃/s
Top Preheating Heating Tube Power 5.2KW
Top Preheating Heating Tube Voltage 220V
Bottom Preheat Spotlight Power 4.8KW
Bottom Preheat Spotlight Voltage 220V
The device uses compressed air pressure 0.5-0.7MPa
HPS Series-(Model Technical Parameters)
Tin cylinder and its drive 3-axis servo control
Whether the preheat function is added to the
Exist
upper part of the tin cylinder
Soldering pot solder capacity 13KG*4
Tin Furnace Nozzle Location Center
Pump Electromagnetic Pump imported from Germany
Welding nozzle fixing method Pluggable
Welding nozzle spraying method (whether immersion
type)
Immersion
Welding nozzle life 2-3 months
Welding nozzle replacement time (seconds) 20s
Minimum welding nozzle diameter (mm, inner and
outer diameter)
3 mm, Outer diameter 4.5 mm
Welding Maximum welding nozzle diameter (mm, inner and
Inner diameter 25mm Outer diameter 29mm
Module outer diameter)
Maximum Crest Height ((mm) 5mm
Maximum Soldering Temperature (℃) 350 °C
Heating time (Min) Approx. 75 Min.
X/Y positioning speed (mm/s) 200 mm/s
Z positioning speed (mm/s) 100 mm/s
Welding speed (mm/s) 10 mm/s
Positioning accuracy (mm) ±0.15 mm
Welding X-axis maximum travel (mm) 510mm
Welding Y-axis maximum travel (mm) 460mm
Z-axis screw stroke of tin furnace (mm) 58mm
HPS Series-(Model Technical Parameters)
Gas
Parameters Maximum air consumption (m3/h) 5 m3/h

Connecting pipe Hose NW 8

Exhaust pipe 2 XФ150mm 、 3 XФ150mm
Exhaust emissions (m3/h) 300 m3/h 、 450 m3/h
Discharge per pipe (m3/h) 150 m3/h
Intake pressure (bar) 3 bar-6bar
Nitrogen supply (L/Min, single tin furnace) Approx. 25L/Min
Recommended purity grade 5.0 (equivalent to 99,999 % or other gases below 10 ppm).
Environmental
Conditions
Ambient temperature 10…40 °C
Air Humidity 20...95 % (No Condensation)
Noise level < 60 dB (A)
Main switch With lock
Emergency Stop Switch 3x
Exhaust Gas Monitoring Pressure Sensor
Protective Cover Software Control/Switch Triggering
Abnormal temperature (ultra-high temperature or ultra-low temperature
Abnormal Alarm after constant temperature)
Three-color signal lights: yellow - warming; green - constant
Board Drop Alarm temperature; red - abnormal
Power
Voltage 3 x 220/380 V, N,5 线
Parameters
Voltage tolerance ±10 %
Frequency 50 / 60 Hz
Fuse 3 x 125 A (slow fuse)
Rated power* 34kW
Rated current 60.5 A
Flux Spray Module

Flux flow and spray width are programmable 100% 40%

Flux Spray Module

Precisely defined flux deposition flux depositio

n (diameter covering effective area is down to 2
mm)
-Flux spraying is programmable for each part
whether as a single point or continuous flux spr
aying
Flux Spray Module

Optical Spray Flow Monitoring - Laser Technology

 Preheating Module
Can meet the PCB characteristics: Must Guarant
ee
Lead Free Soldering High Density
Warm up
Multilayer Board Large hot melt element
fully uniform

Top hot air convection preheating The machin

e board needs a lot of heat during welding, and
the top preheating ensures that the board does
not lose temperature during welding -

Segmented Layout

Bottom SWIR preheating

Top hot air preheating

Welding Module

3-Axis Servo Motor Control

Positioning accuracy ±0.15mm

Tin Furnace Capacity 13kg×2

Tin nozzle size can be customized

according to demand

Crest Height 0-5mm Controllable

Welding Module Electromagnetic Pump

Nitrogen Shielded Welding slag is very little

0.071kg/day
Nitrogen p Crest
rotection d height
Real-time monitoring of tin furnace uring weld monitoring
temperature ing

Wave Height Monitoring Available

Precise co Real-tim
ntrol of ti e liquid l
Solder level monitoring n furnace evel mon
temperat itoring
ure
No Mechanical Movement and
No wearing

Solder Wave Stable and Reliable

Electromagnetic Pump
H Series- Single-Track Double-Cylinder ZSWHPS-12S (Independent lifting Function)

Add different kinds of tin Double Tin Furna Install nozzles of different sizes
ce
Flexible
Configuration

Adjustable Nozzle Spacing

Product Welding Report

1. Subject:
In this verification, the ZSW-HPS series (single-track
double-cylinder model) of Zhishengwei Electronics was u
sed to verify the welding process of the product. The equi
pment is equipped with flux spraying, preheating and sele
ctive local soldering.
2. Customer Product Requirements
2.1. To ensure the reliability of soldering, 100% throug
h-hole filling is required
 First Set
Production B Preheat Ti Welding T Single Station Transp
Model Spray Time Remark
eat me ime ortation Time

Use a 4/8 Tin Ti

First Set 390S/6PCS 180S/6PCS 90S/6PCS 382S/6PCS 8S
p

Using the ZSWHPS-11-2 Model, The Production Capacity is About 55PCS/hour.

17
Product Welding Report

4.Flow Chart
Flux Spray Product Preheating Product Welding

5. Inspection Method:
5.1 Visually Inspect The Solder Wettability and Appearance Cha
racteristics of The Component Feet
5.2 Through-Hole Filling is Inspected Using X-Ray.
Product Welding Report

6. Evaluation
Assessment Start Date: February 28, 2022

Product Number:
Product Quantity: 1 Piece (6 Small Boards)
Flux Type: EF8000
Solder Type : Lead Free Solder SAC305
Product Welding Report

Parameter Settings:
Top Hot Air Preheating 100℃/45 Seconds

Bottom Infrared Preheat 85% /90S

Tin Furnace Temperature 300℃

Z-Axis Terminal Welding Hei 3mm

ght
Nitrogen Flow 25L/Minute

Injection Pressure 50KP

Crest Height 3mm

Product Welding Report

Parameter Settings:
Product Welding Report

Parameter Settings:
Product Welding Report

Physical Photos of the Welding Surface of the Product:

Product Welding Report

Product Welding Effect Photos:

Product Welding Report

Product Welding Effect Photos:

 Product Welding Report

Schematic Diagram of Product Scan CT: Good Penetration of Tin

Welding Report Summary
Welding Report Summary
According to the production capacity requirements put forward by customers, our company recom
mends the corresponding selective welding combination configuration. Using H series-single-trac
1 Capacity k dual-cylinder ZSWHPS-12S model, the first production capacity is 180PCS/H, and the second p
roduction capacity is about 720PCS/H
1
After the actual tin verification, the solder joints of the customer's products are bright, moist an

2 Quality
d full, the tin penetration in the hole reaches 75% and above, which meets the quality requirem
ents of IPC-610E, and the tin on the component pads is not connected to tin / empty solder / pin
hole / elevated Poor quality of / soldering / lack of soldering / tin tip etc.

After soldering, there is no stain on the component surface and solder surface of
3 Exterior the product, and there is no damage to the parts and the PCB surface.

4 Operate ,
After the equipment is turned on, the set program can be called up to make the machine run auto
matically, without the need for operators to operate the equipment, the equipment is simple and e
asy to operate
Some Typical Domestic Customers of Selective Wave Soldering
Some Typical Domestic Customers of Selective Wave Soldering

ASE Group, Qijia Communication, Sanhuan Group, Bibi Electronics, XPo

wer, CommScope, Shennan Circuit, Goertek Group, Hefei 38, Nanjing 55, TP
V, Wasion Group...
（ Service Support ）
Distribution of After-Sales Service Points

 Distribution of Domestic After-Sales Service Points:

Shenzhen, Huizhou, Suzhou, Hangzhou, Zhengzhou, Hefei, Wu

han, Chengdu, Xi'an, Beijing, Qingdao, Dalian.

Overseas Service:

ZSW's Overseas Agents Are All Over The World, And The After-S
ales Service Is Done By The Agents.
Zhishengwei's Advantages of Selective Welding

 Modular Design and 15 Years of Dedicated Professional Verification!

 Can Guarantee The Different Needs of Customers!

 Equipment Accessories and Consumables are Durable and Affordable, Reducing Cus

tomer Usage Costs!

 Customers can Choose Different Machine Configurations According to Their Own Pr

oduct Characteristics!

 High Market Share, Stable Equipment and Mature After-Sales Support!

ality Comes From Professionalism, Integrity Cr
eates The Future

Thank You !