Scribd
Upload
110 views25 pages

QC and Welder Training Slides

Qc Inspector Training Session,Welder Training Session about Welding Defects. Discuss how can we Control Welding Repai.Why Repair Repeat , Welding Defects,it's Causes and Preventive Measure to Avoid Welding Repair

Uploaded by

engr.arslan00
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
110 views25 pages

QC and Welder Training Slides

Qc Inspector Training Session,Welder Training Session about Welding Defects. Discuss how can we Control Welding Repai.Why Repair Repeat , Welding Defects,it's Causes and Preventive Measure to Avoid Welding Repair

Uploaded by

engr.arslan00
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 25

QAULITY PERSONNEL AND

WELDER’S TRAINING

06/7/202
Prepared By: Abdul Hafeez Soomro 1
3
Main focus in engineering / fabrication industries are
Prepared By: Abdul Hafeez Soomro 06/7/2023

2 on weld :

• Before welding
• During welding
• After welding
CARE TO BE TAKEN BEFORE WELDING
Prepared By: Abdul Hafeez Soomro 06/7/2023

 Root
3 Face
Root Gap
Offset
Vee Angle
Tack Quality
Conformity to drawing dimensions
Necessity to provide pre-weld camber/restraints (distortion
control)
Welding procedure specification & their qualification
 Welder qualification & their applicability to the particular
situations
CARE TO BE TAKEN DURING WELDING
Prepared By: Abdul Hafeez Soomro 06/7/2023

4
 Conformance to Welding procedure specifications
 Correctness of welding consumables
 Pre - heat
 Interpass cleaning & Temperature control
 Post heating requirements
Weld re-enforcement planning and control
Weld size management
Inter-stage inspection requirements
CARE TO BE TAKEN AFTER WELDING
Prepared By: Abdul Hafeez Soomro 06/7/2023

Weld appearance & suitability for subsequent N.D.T


5
Fusion with the adjacent base metal (overlap)
Undercuts
Cracks-transverse,longitudinal & crater
Weld terminations & edge dressing
Porosities & blow holes
Required dimensional measurements like distortion
Re-inforcements,inter-bead valleys & sizing of welds
Joint identification & stamping requirements
Proper removal of cleats & dressing of the remnant areas
Convexity / concavity of fillet welds
Welding Discontinuities

• Surface Porosity • Overlap


• Incomplete • Crack
Fusion • Slag
• Incomplete Inclusion
Penetration • Excess
• Undercut Reinforceme
Prepared By: Abdul Hafeez Soomro 06/7/2023 6

nt
CRACKS

Prepared By: Abdul Hafeez Soomro 06/7/2023 7


OVERLAP & UNDERFILL

OVERLAP UNDERFILL
Prepared By: Abdul Hafeez Soomro 06/7/2023 8
INCOMPLETE
PENETRATION &
LACK OF FUSION

INCOMPLETE
PENETRATION LACK OF FUSION
Prepared By: Abdul Hafeez Soomro 06/7/2023 9
Weld Defects: Poor Weld
Bead

• POOR
WELD
BEAD
FINISH

Prepared By: Abdul Hafeez Soomro 06/7/2023 10


Weld Defects: Poor Welding,
Spatter, ugly welding

• Poor Welding
• Spatter
• Uneven bead

Prepared By: Abdul Hafeez Soomro 06/7/2023 11


Weld Defects: U/C/IP/Poor
Welding

• POOR
WELDING
• Incomplete weld
• Heavy undercuts

Prepared By: Abdul Hafeez Soomro 06/7/2023 12


Weld Defects: Lumps &
High spots

•Lumps
•High spots

Prepared By: Abdul Hafeez Soomro 06/7/2023 13


Weld Defects: Hi Low &
Misalignment

• HIGH & LOW


POINTS

Prepared By: Abdul Hafeez Soomro 06/7/2023 14


Weld Lack of side wall
defects

• HIGH POINTS

Prepared By: Abdul Hafeez Soomro 06/7/2023 15


Weld Defects:Arc strick,U/C

• ARC STRIKES
• UNDER CUT AT
STARING POINTS
• IP

Prepared By: Abdul Hafeez Soomro 06/7/2023 16


Weld Defects: Under Cut

Undercuts

Prepared By: Abdul Hafeez Soomro 06/7/2023 17


Weld Incomplete

IP
•High spots

Prepared By: Abdul Hafeez Soomro 06/7/2023 18


Weld Defects: IP,Spatters

• Incomplete weld
• High spots
• Spatters

Prepared By: Abdul Hafeez Soomro 06/7/2023 19


Common Defects in weld visual

crack

Slag

06/7/2023 Prepared By: Abdul Hafeez 20


Soomro
Common Defects In Welds
Under cut

Overlap

LOP
06/7/2023 Prepared By: Abdul Hafeez 21
Soomro
Common Defects In Weld Visual

Porosity . .

Pin hole .

06/7/2023 Prepared By: Abdul Hafeez 22


Soomro
Common Defects In Weld Visual

Excess Penetration
spatters
• ••

Suck back

06/7/2023 Prepared By: Abdul Hafeez 23


Soomro
Common Defects In Weld Visual
Under flush

Uneven bead finish

Burn trough

06/7/2023 Prepared By: Abdul Hafeez 24


Soomro
Common Defects In SMAW

Arc Strikes

06/7/2023 Prepared By: Abdul Hafeez 25


Soomro

You might also like