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Topic2 - Nature of Materials

Chapter 2 Fundamentals of Modern Manufacturing: Materials, Processes, and Systems 7th

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0% found this document useful (0 votes)
34 views36 pages

Topic2 - Nature of Materials

Chapter 2 Fundamentals of Modern Manufacturing: Materials, Processes, and Systems 7th

Uploaded by

Alia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 36

Topic 2: Nature of

Materials
ME 380
Nature of Materials

Major topics:
1.Atomic structure and the arrangement of
the elements?
2.Types of interatomic bonding
3.Ordering of atoms and ions

Nature of Materials Prof. Abiade 2


Nature of Materials
Manufacturing is a process that transforms materials

• The ability to predict the behavior of a


material when force, heat, etc. are
applied determines success of
operation

• Material properties related to:


• Electronic configuration
• Atomic/molecular bonding
• Atomic/molecular structure (or lack
thereof)
Nature of Materials Prof. Abiade 3
Atomic models-FYI
• Many phenomena involving electrons in solids could not be explained
in terms of classical mechanics.

• From quantum mechanics we know electronic energies are quantized


and energy states are discrete.

• Early attempt to describe atoms in terms of both


L position (electron orbital) and energy (quantized
energy levels).
K
• Assumed electron revolve around the atomic
nucleus in discrete orbitals.

• Position of any particular electron is more or less


well defined in terms of its orbital.

Bohr atomic model

Nature of Materials Prof. Abiade 4


Electron Energy States-
Electrons...
FYI
• have discrete energy states
• tend to occupy lowest available energy state.

4d
4p N-shell n = 4

3d
4s

Energy 3p M-shell n = 3
3s
Adapted from Fig. 2.4,
Callister & Rethwisch 3e.
2p L-shell n = 2
2s

1s K-shell n = 1
Nature of Materials Prof. Abiade 5
SURVEY OF ELEMENTS-
FYI
Electron configuration represents manner in which electron levels are filled.
Element Atomic # Electron configuration
Hydrogen 1 1s 1
Helium 2 1s 2 (stable)
Lithium 3 1s 2 2s 1
Beryllium 4 1s 2 2s 2
Adapted from Table 2.2,
Boron 5 1s 2 2s 2 2p 1 Callister & Rethwisch 3e.
Carbon 6 1s 2 2s 2 2p 2
... ...
Neon 10 1s 2 2s 2 2p 6 (stable)
Sodium 11 1s 2 2s 2 2p 6 3s 1
Magnesium 12 1s 2 2s 2 2p 6 3s 2
Aluminum 13 1s 2 2s 2 2p 6 3s 2 3p 1
... ...
Argon 18 1s 2 2s 2 2p 6 3s 2 3p 6 (stable)
... ... ...
Krypton 36 1s 2 2s 2 2p 6 3s 2 3p 6 3d 10 4s 2 4p 6 (stable)

Nature of Materials Prof. Abiade 6


• Valence electrons – those in unfilled
shells
• Filled shells more stable
• Valence electrons are most available
for bonding and tend to control the
chemical properties

• example: C (atomic number = 6)

1s2 2s2 2p2

valence electrons

Nature of Materials Prof. Abiade 7


Atomic Structure
• Valence electrons determine all of
the following properties
1) Chemical
2) Electrical
3) Thermal
4) Optical
5) Mechanical

Nature of Materials Prof. Abiade 8


Periodic Table

Nature of Materials Prof. Abiade 9


The Periodic Table-FYI

• Elements arranged in increasing atomic number in 7 horizontal rows (periods).


• All elements in given column (group) have similar valencies and chem. & phys. properties.
• Generally electronegativity increases from left to right and bottom left to top right
Group IA - alkali metals 1 excess electron
Group IIA – alkaline earth metals 2 excess electrons
Group IIIB – IIB transition metals, incomplete d shells
Group IIIA – VA intermediate by virtue of electronic structures (some are semiconductors, Si)
Group VI A – 2 electrons deficient from stable configuration
Group VII – 1 electron deficient
Group 0 – inert gases

Nature of Materials Prof. Abiade 10


Atomic Bonding in Solids

Nature of Materials Prof. Abiade 11


Primary Bonding

Nature of Materials Prof. Abiade 12


Ionic bond – metal + nonmetal

donates accepts
electrons
electrons

Dissimilar electronegativities

ex: MgO Mg 1s2 2s2 2p6 3s2 O 1s2 2s2 2p4


Mg2+ 1s 2s 2p
2 2 6 [Ne] 3s2
O 1s 2s 2p 2- 2 2 6

[Ne] [Ne]

Nature of Materials Prof. Abiade 13


Ionic Bonding
• Occurs between + and - ions.
• Requires electron transfer.
• Large difference in electronegativity required.
• Example: NaCl

Na (metal) Cl (nonmetal)
unstable unstable
electron

Na (cation)
stable
+ - Cl (anion)
Coulombic stable
Attraction

Nature of Materials Prof. Abiade 14


Covalent Bonding
• similar electronegativity  share electrons
• bonds determined by valence – s & p orbitals dominate bonding
• Example: CH4

shared electrons
H
C: has 4 valence e-, CH 4
from carbon atom
needs 4 more
H: has 1 valence e-, H C H
needs 1 more
shared electrons
Electronegativities H from hydrogen
are comparable. atoms

Nature of Materials Prof. Abiade 15


Metallic Bonding
• Metallic Bond:
• Delocalized as electron cloud
• Results in good electrical and thermal conductivity

Nature of Materials Prof. Abiade 16


SECONDARY BONDING
Arises from interaction between dipoles
• Fluctuating dipoles (London forces)
ex: liquid H2
asymmetric electron H 2 H 2
clouds

+ - + - H H H H

secondary secondary
bonding bonding
• Permanent dipoles-molecule induced

+ - secondary + -
-general case:
bonding Adapted from Fig. 2.14,
Callister & Rethwisch 3e.
H Cl secondary H Cl
-ex: liquid HCl
bonding

secon
-ex: polymer dary
bond secondary bonding
i ng

Nature of Materials Prof. Abiade 17


Hydrogen Bonding
• Occurs in molecules containing hydrogen
atoms covalently bonded to another atom
(e.g., H2O)
• Since electrons to complete shell of hydrogen
atom are aligned on one side of nucleus,
opposite side has a net positive charge that
attracts electrons in other molecules

Nature of Materials Prof. Abiade 18


Ordering of Atoms and
molecules
• Atoms and molecules are the
building blocks of matter
• When materials solidify from the
molten state, they tend to
aggregate tightly, arranging
themselves into one of two forms:
• Crystalline
• Noncrystalline

Nature of Materials Prof. Abiade 19


Crystalline Structure
Manner in which atoms are located at
regular and recurring positions in three
dimensions
• Unit cell - basic geometric grouping of
atoms that is repeated
• The pattern may be replicated millions of
times within a given crystal
• Characteristic structure of virtually all
metals, as well as many ceramics and
some polymers
Nature of Materials Prof. Abiade 20
Three Crystal Structures in
Metals
• Three types of crystal structure: (a)
body-centered cubic, (b) face-centered
cubic, and (c) hexagonal close-packed

Nature of Materials Prof. Abiade 21


Crystal Structures for Common
Metals
• Room temperature crystal structures for
some of the common metals:
• Body‑centered cubic (BCC)
• Chromium, Iron, Molybdenum, Tungsten
• Face‑centered cubic (FCC)
• Aluminum, Copper, Gold, Lead, Silver, Nickel
• Hexagonal close‑packed (HCP)
• Magnesium, Titanium, Zinc

Nature of Materials Prof. Abiade 22


Imperfections (Defects) in
Crystals
• Nearly all engineering materials possess
defects
• Defects are often introduced during
solidification
• Imperfections can also be introduced
purposely; e.g., addition of alloying
ingredient in metal
• Types of defects: (1) point defects, (2) line
defects, (3) surface (interfacial) defects

Nature of Materials Prof. Abiade 23


Point Defects
Imperfections in crystal structure involving either a
single atom or a small number of atoms

Point defects: (a) vacancy, (b) ion‑pair vacancy (Schottky


Defect), (c) interstitial, (d) displaced ion (Frenkel Defect).

Nature of Materials Prof. Abiade 24


Line Defects
Connected group of point defects that
forms a line in the lattice structure
• Most important line defect is a
dislocation, which can take two forms:
• Edge dislocation
• Screw dislocation

Nature of Materials Prof. Abiade 25


Edge Dislocation

Edge of an extra plane of atoms that exists in


the lattice

Nature of Materials Prof. Abiade 26


Screw Dislocation

Spiral within the


lattice structure
wrapped around
an imperfection
line, like a screw
is wrapped
around its axis

Nature of Materials Prof. Abiade 27


Interfacial or Surface
Defects
Imperfections that extend in two
directions to form a boundary
• Examples:
• External: the surface of a crystalline
object is an interruption in the lattice
structure
• Internal: grain boundaries are internal
surface interruptions

Nature of Materials Prof. Abiade 28


Polycrystalline Nature of Metals

• A block of metal may contain


millions of individual crystals, called
grains
• Such a structure is called
polycrystalline
• Each grain has its own unique lattice
orientation
• But collectively, the grains are randomly
oriented in the block
Nature of Materials Prof. Abiade 29
Grains and Grain Boundaries in Materials

• Most engineering materials are polycrystalline.


• Each "grain" is a single crystal.
• If grains are randomly oriented, overall component properties
are not directional.
• Grain sizes typ. range from 1 nm to 2 cm
(i.e., from a few to millions of atomic layers).
Nature of Materials Prof. Abiade 30
Single vs. Polycrystals
• Single Crystals E (diagonal) = 273 GPa
Data from Table 3.7,
-Properties vary with Callister & Rethwisch 3e

direction: anisotropic.
-Example: the modulus
of elasticity (E) in BCC iron:
E (edge) = 125 GPa
• Polycrystals

-Properties may/may not 200 mm Adapted from Fig.


5.19(b), Callister &
vary with direction. Rethwisch 3e.
(Fig. 5.19).
-If grains are randomly
oriented: isotropic.
(Epoly iron = 210 GPa)
-If grains are textured,
anisotropic.

Nature of Materials Prof. Abiade 31


20 nm

Electron microscopy image showing grain boundaries


5 nm

Nature of Materials Prof. Abiade 32


Polymorphism
• Two or more distinct crystal structures for the
same material (allotropy/polymorphism)
iron system
titanium
liquid
, -Ti
1538ºC

-Fe
carbon BCC

diamond, graphite 1394ºC

FCC -Fe

912ºC

BCC
-Fe

Nature of Materials Prof. Abiade 33


Noncrystalline (Amorphous)
Structures
• Amorphous materials do not have long-range
atomic/molecular order
• A metal loses its crystalline structure when
melted
• Some engineering materials are amorphous in
their solid states
• Glass
• Many plastics
• Rubber

Nature of Materials Prof. Abiade 34


Features of Amorphous
Materials

• Two features differentiate


noncrystalline (amorphous) from
crystalline materials:
1. Absence of long‑range order in molecular
structure
2. Differences in melting and thermal expansion
characteristics

Nature of Materials Prof. Abiade 35


Crystalline vs. Amorphous
materials

• Difference in structure between: (a)


crystalline and (b) noncrystalline materials
• Crystal structure is regular, repeating;
amorphous materials are less tightly packed
and randomly oriented

(a) (b)
Nature of Materials Prof. Abiade 36

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