Conduction Heat Transfer
Conduction Heat Transfer
Conduction Heat
Transfer
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Steady versus Transient Heat
Transfer
• Steady implies no change with time at
any point within the medium
• Transient implies variation with time or
time dependence
• In the special case of variation with time
but not with position, the temperature of
the medium changes uniformly
time. Such heat with
transfer systems called lumped are
systems.
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An element of having the dimensions δx, δy, δz at a distance x, y, z as shown in
Figure is considered for the derivation of the general heat conduction equation. In
general analysis, the thermal conductivity at x, y, and z direction will be considered as
dependent upon the orientation of the surface. Thus KX, KY, and KZ are the directional
characteristics of the material. If these three values are equal, the material is called
isotropic, if unequal anisotropic, as example - wood.
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Considering unit area through heat is flowing along X-axis in time
δt
and
Heat stored in time δt per unit area due conduction of heat along X-
axis,
As the area of heat flow along X-direction is δy. δz so that total heat stored in time
δt
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Similarly the heat stored due to the heat flow by conduction along Y and Z
directions in time δt are
and
If the body is generating heat and q is the heat generation rate per unit volume of the
material per unit time then the heat generated in the body in time δt
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The total heat which is stored in the body will be utilized for increasing the
temperature of the body and it can be calculated by using the equation as follows
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This is the conduction equation for non-homogeneous material; self heat generating
and unsteady state three dimensional heat flow.
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1. GENERAL DIFFERENTIAL EQUATION OF CONDUCTION
The Fourier Equation mentioned earlier represents the fundamental heat conduction law for
unidirectional flow of heat.
In general, however, temperature variations will exist throughout the body. Heat will also flow
in other directions of the body, because there may be nothing present in the body to prevent the
same.
It is, therefore, necessary that a general mathematical formulation be obtained with the help of
this equation, which would be applicable to heat flow in all the three directions.
Thus the heat flow at any particular location in any direction, at any instant, can be evaluated.
Further, a general three dimensional heat conduction equation can also be used for one or two
dimensional cases with suitable modifications.
1
If the heat flow is in steady state condition then controlling equation
becomes
If the heat flow is steady without heat generation the controlling equation
becomes
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• The heat flux vector at a point P on the
surface of the figure must be perpendicular
to the surface, and it must point in the
direction of decreasing temperature
• If n is the normal of the isothermal surface
at point P, the rate of heat conduction at
that point can be expressed by Fourier’s
law as
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Heat Generation
• Examples:
✔ electrical energy being converted to heat at a rate of I2R,
✔ fuel elements of nuclear reactors,
✔ exothermic chemical reactions.
• Heat generation is a volumetric phenomenon.
• The rate of heat generation units : W/m3 or Btu/h·ft3.
• The rate of heat generation in a medium may vary with time as well as
position within the medium.
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3. CARTESIAN AND CYLINDRICAL COORDINATES
• The driving force for any form of heat transfer is the temperature difference.
• The larger the temperature difference, the larger the rate of heat transfer.
• Three prime coordinate systems:
✔ rectangular T(x, y, z, t)
✔ cylindrical T(r, φ, z, t)
✔ spherical T(r, φ, θ, t).
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Conduction Equation in Cylindrical Coordinates
Using the following relations between the
coordinates of a point in rectangular and cylindrical
coordinate systems:
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4. CONDUCTION THROUGH PLANE WALL, CYLINDERS AND
SPHERICAL SYSTEMS
Consider heat conduction through a large plane wall such as the wall of a
house, the glass of a single pane window, the metal plate at the bottom of a
pressing iron, a cast-iron steam pipe, a cylindrical nuclear fuel element, an
electrical resistance wire, the wall of a spherical container, or a spherical
metal ball that is being quenched or tempered.
Heat conduction in these and many other geometries can be approximated as
being one-dimensional since heat conduction through these geometries is
dominant in one direction and negligible in other directions.
Next we develop the one dimensional heat conduction equation in
rectangular, cylindrical, and spherical coordinates.
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I. CONDUCTION THROUGH PLANE WALL
(2-6)
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II. CONDUCTION THROUGH CYLINDERS
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III. CONDUCTION THROUGH SPHERICAL SYSTEMS
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Combined One-Dimensional Heat Conduction Equation
An examination of the one-dimensional transient heat conduction equations for
the plane wall, cylinder, and sphere reveals that all three equations can be
expressed in a compact form as
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BOUNDARY AND INITIAL CONDITIONS
The description of a heat transfer problem in a medium is not complete without a full description of
the thermal conditions at the bounding surfaces of the medium.
Boundary conditions: The mathematical expressions of the thermal conditions at the boundaries.
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II. Specified Heat Flux Boundary Condition
The heat flux in the positive x-direction anywhere in the medium, including the boundaries,
can be expressed by
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I. Specified Temperature Boundary Condition
The temperature of an exposed surface can usually be
measured directly and easily.
Therefore, one of the easiest ways to specify the thermal
conditions on a surface is to specify the temperature.
For one-dimensional heat transfer through a plane wall of
thickness L, for example, the specified temperature
boundary conditions can be expressed as
The particular solution to the equation will give the value of the temperature
T which will represent the temperature field of the system.
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Integrating the above Equation
30
Substituting the values of these constants
We have
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Steady State Radial Heat Conduction through Tubes
The case of conduction of heat through the walls of hollow cylinders or tubes are
usually encountered in heat exchangers, can be conveniently treated in cylindrical
coordinates instead of Cartesian coordinates.
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Integrating further we have,
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Substituting the values of C1 and C2,
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Steady State Radial Heat Conduction through a Spherical Shell
where C1 is an arbitrary constant. We now divide both sides of this equation by r 2 to bring it
to a readily integral form,
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Again integrating with respect to r gives
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The rate of heat loss from the container is simply the total rate of heat conduction
through the container wall and is determined from Fourier’s law
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SOLUTION OF STEADY ONE-DIMENSIONAL HEAT CONDUCTION PROBLEMS
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The variation in thermal conductivity of a material with
temperature in the temperature range of interest can often be
approximated as a linear function and expressed as
β temperature coefficient of
thermal conductivity.
The average value of thermal conductivity in the temperature
range T1 to T2 in this case can be determined from
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6. COMPOSITE SYSTEMS
Different arrangements of different materials designed for a particular application is called
a composite structure.
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Rearranging the above equations for the temperature
differences,
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite plane wall as,
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Composite Hollow Cylinder
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite cylinder as,
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Composite Hollow Sphere
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Adding above equations
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite cylinder as,
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Electric Analogy for Heat Transfer and Thermal Resistance
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Thermal Resistance of a Hollow Cylinder
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Heat Transfer through a Composite Plane Wall Using
Electric Analogy Approach
In this case same amount of heat flows through each
layer; hence all thermal resistances are arranged in series.
Whenever heat flows through a thermal resistance, there
will a temperature drop (analogous to voltage drop in
case of electric circuit).
Thermal resistances for each layers of the plane
wall are given as
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Heat Transfer through a Composite Cylinder
Using Electric Analogy Approach
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Heat Transfer through a Composite Sphere Using
Electric Analogy Approach
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Application of Electric Analogy Approach
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Newton’s law of cooling
Once Q is evaluated,
the surface temperature
T1 can be determined from
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Rearranging the above equations for
the temperature differences,
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Hollow Cylinder Subjected to Convective
Medium on both Sides
For steady state heat transfer, heat flowing
through each layer should be same, i.e.;
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Rearranging the above Equation, we get an expression for combined heat transfer
through a hollow cylinder as,
or
and
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Hollow Sphere Subjected to Convective
Medium on both Sides
For steady state heat transfer,
heat flowing through each layer
should be same, i.e.;
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Rearranging the above Equation, we get an expression for combined heat transfer
through a hollow sphere as,
where, and
are called inside overall heat transfer coefficient and outside overall heat transfer coefficient
respectively.
Substituting A1 = 4πr1 2 and
2
A2 = 4πr2
and
Do yourself: Use electric analogy approach to derive overall heat transfer coefficients.
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Thermal Contact Resistance
• When two such surfaces are pressed
against each other, the peaks form good
material contact but the valleys form
voids filled with air.
• These numerous air gaps of varying
sizes act as insulation because of the
low thermal conductivity of air.
• Thus, an interface offers some resistance
to heat transfer, and this resistance per
unit interface area is called the thermal
contact resistance, Rc.
Temperature distribution and heat flow lines along two solid plates
pressed against each other for the case of perfect and imperfect contact.
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The value of thermal contact resistance depends
on:
hc thermal contact • surface roughness,
conductance • material properties,
• temperature and pressure at the interface
• type of fluid trapped at the interface.
The thermal contact resistance can be
minimized by applying
• a thermal grease such as silicon oil
• a better conducting gas such as
helium or hydrogen
• a soft metallic foil such as tin, silver,
copper, nickel, or aluminum
Thermal contact resistance is significant and can even dominate the heat transfer for good
heat conductors such as metals, but can be disregarded for poor heat conductors such as
insulations.
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Critical Radius of Insulation
Adding more insulation to a wall or to the attic
always decreases heat transfer since the heat
transfer area is constant, and adding insulation
always increases the thermal resistance of the
wall without increasing the convection
resistance.
In a a cylindrical pipe or a spherical shell, the
additional insulation increases the conduction
resistance of the insulation layer but decreases
the convection resistance of the surface because An insulated cylindrical pipe exposed to
of the increase in the outer surface area for convection from the outer surface and the
convection. thermal resistance network associated with it.
The heat transfer from the pipe may increase or
decrease, depending on which effect dominates.
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The critical radius of insulation for a cylindrical body
can be obtained by differentiating R total (= Rins + Rconv.)
by r2 and is given by:
We can insulate hot-water or steam pipes The variation of heat transfer rate with the
freely without worrying about the outer radius of the insulation r2 when r1 < rcr.
possibility of increasing the heat transfer by
insulating the pipes.
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7. CONDUTION WITH INTERNAL HEAT GENERATION
Many practical heat transfer applications involve the
conversion of some form of energy into thermal energy in the
medium.
Such mediums are said to involve internal heat generation,
which manifests itself as a rise in temperature throughout the
medium.
Some examples of heat generation are
- resistance heating in wires,
- exothermic chemical reactions in a solid, and
- nuclear reactions in nuclear fuel rods
where electrical, chemical, and nuclear energies are converted
to heat, respectively.
Heat generation in an electrical wire of outer radius ro and
length L can be expressed as
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I. HEAT GENERATION IN PLANE WALL
Consider one-dimensional, steady-state conduction in a plane wall of constant k, uniform
generation, and asymmetric surface conditions
•
The heat equation in given by •
d ⎛⎜ k ⎟dT ⎞ + q = 0d+T
2
2
=0
dx ⎝ → dx dx k
q
The general solution is given by
⎠ •
⎞
Boundary conditions T ( x) = − ⎝⎛⎜ q/ 2k ⎟ x1 2
+ ⎠C x + C
At x = (- L), T(x) = TS,1
At x = (L), T(x) = TS,2 2
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The preceding result simplifies when both
surfaces are maintained at a common
temperature distribution
TS,1
is=then
TS,2symmetrical
= TS . The about the mid
plane. The equation reduces to •
q L2 ⎛ x2 ⎞
1 − +s
T ( x) = 2k ⎝⎜ L 2 ⎟
T
We can determine TS using overall energy balance on the wall
• •
⎠
−E out
+E
g =0 •
−hA (T − T ∞ )+q A L = 0
s
s •
s
+ qL
Ts ∞
h
= Tat the mid plane, and is given
The maximum temperature exists
by
In which case the temperature distribution equation can be
expressed as which can be obtained by subtracting T(0) from
T(x). 71
II. HEAT GENERATION IN CYLINDER
Consider one-dimensional, steady-state conduction in a large cylinder of constant k, uniform
generation, and asymmetric surface conditions
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We can determine Ts using overall energy balance on the cylinder
• •
−E out
+E =
g
0
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III. HEAT GENERATION IN SPHERE
Consider one-dimensional, steady-state conduction in a Sphere of constant k, uniform generation,
and asymmetric surface conditions
dT | qr 2
dr
r =0 = 0 → C1 = 0
T
( o
r ) =s2 T → C o
s
=T+ 6k
The temperature distribution is therefore •
qr 2 ⎛ r2
⎞
T (r ) = 6k ⎝ o +T
s
r 2 o⎟
⎠ 79
We can determine Ts using overall energy balance on the cylinder
• •
−E out
+E =
g
0
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8. TWO DIMENSIONAL STEADY STATE HEAT CONDUCTION
Many heat transfer problems encountered in practice can be approximated as being one-
dimensional, but this is not always the case. Sometimes we need to consider heat transfer in other
directions as well when the variation of temperature in other directions is significant.
For steady state two dimensional heat conduction, the Laplace equation applies
………. (1)
The solution to this equation may be obtained by analytical, graphical or numerical techniques.
………. (2)
………. (3)
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Analytical Method for Two-Dimensional Steady State Heat
Conduction
………. (5)
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Substituting Equation (4) in Equation (1) gives
………. (6)
………. (7)
Observe that each side of Equation (7) is independent of the other because x and y are independent
variables. This requires that each side be equal to some constant. Let this constant be λ2.
………. (8)
where λ2 is called the separation constant. Its value must be determined from the boundary
conditions.
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We may thus obtain two ordinary differential equations in terms of this constant,
………. (9)
………. (10)
The general solutions of the Equations (9) and (10) are given as
………. (11)
………. (12)
The application of boundary conditions will be easier to handle when the substitution θ = T –
T1 is made. The differential equation and the solution then retain the same form in the new
variable θ
………. (14)
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Then, we need only transform the boundary conditions. Thus
………. (15)
………. (17)
………. (18)
………. (19)
………. (21)
From Equation (17),
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Substituting Equations (20) and (21) in Equation (18),
………. (22)
………. (23)
Several values will satisfy Equation (23), and these may be written as
………. (24)
The solution to the differential equation may thus be written as the sum of the solutions for
each values of n. This is an infinite sum so that the final solution is the infinite series
………. (25)
where the constants have been combined and the exponential terms are converted to the
hyperbolic function.
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The final boundary condition given by Equation (19) may now be applied
………. (26)
………. (27)
………. (28)
Using the first three boundary conditions, we obtain the solution in the form,
………. (29)
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Constant Cn can be evaluated by writing an infinite series expansion in terms of orthogonal
functions. For this multiplying Equation (30) by and integrating for 0 ≤ x ≤ W,
………. (31)
…… . (32)
Substituting Cn into Equation (29), we get the solution for temperature profile as
………. (33)
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9. UNSTEADY HEAT CONDUCTION
Under unsteady conditions, we consider the variation of temperature with time as well
as position in one and multi-dimensional systems.
We start this chapter with the analysis of lumped systems in which the temperature of a
solid varies with time but remains uniform throughout the solid at any time. Then we
consider the variation of temperature with time as well as position for one dimensional
heat conduction problems such as those associated with a large plane wall, a long
cylinder, a sphere and a semi-infinite medium using transient temperature charts and
analytical solutions.
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9.1 LUMPED SYSTEM ANALYSIS
time constant
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• This equation enables us to determine the
temperature T(t) of a body at time t, or
alternatively, the time t required for the
temperature to reach a specified value T(t).
• The temperature of a body approaches the
ambient temperature T∞ exponentially.
• The temperature of the body changes
rapidly at the beginning, but rather slowly
later on. A large value of b indicates that
the body approaches the environment
temperature in a short time
Characteristic length
Biot number
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Analogy between heat
transfer to a solid and
passenger traffic to
Small bodies with high thermal an island.
conductivities and low
convection coefficients are
most likely to satisfy the When the convection coefficient h is high and k is
criterion for lumped system low, large temperature differences occur between the
analysis. inner and outer regions of a large solid.
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TRANSIENT HEAT CONDUCTION IN LARGE PLANE WALLS, LONG
CYLINDERS, AND SPHERES WITH SPATIAL EFFECTS
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Non-dimensionalization reduces the number of independent
variables in one-dimensional transient conduction problems
from 8 to 3, offering great convenience in the presentation of
results.
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Approximate Analytical and Graphical
Solutions
The terms in the series solutions converge rapidly with increasing time, and for τ >
0.2, keeping the first term and neglecting all the remaining terms in the series results
in an error under 2 percent.
Solution with one-term approximation
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9.2 USE OF HEISLER CHARTS
Once the Bi number is known, the above relations can be used to determine the temperature
anywhere in the medium. The determination of the constants A1 and λ1 usually requires
interpolation.
For those who prefer reading charts to interpolating, the relations above are plotted and the one-
term approximation solutions are presented in graphical form., known as the transient temperature
charts. Note that the charts are sometimes difficult to read, and they are subject to reading errors.
Therefore, the relations above should be preferred to the charts.
The transient temperature charts were presented by M. P. Heisler in 1947 for a large plane wall,
long cylinder and sphere and are called Heisler charts. They were supplemented in 1961 with
transient heat transfer charts by H. Grober.
There were three charts associated with each geometry: the first chart is to determine the
temperature To at the center of the geometry at a given time t. The second chart is to determine the
temperature at other locations at the same time in terms of To. The third chart is to determine the
total amount of heat transfer up to the time t. these plots are valid for τ>0.2.
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(a) Midplane temperature
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(c) Heat transfer
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The physical significance of the Fourier
number