Topic 2 Reliability
Topic 2 Reliability
Use
redundancy in By providing backup components
the design
Reliability: Rule 1
Ps = P1 × P2 ×….. Pn
Reliability: Rule 1. Example 1
Suppose a room has two lamps, but to have adequate light, both
lamps must work (success) when turned on. One lamp has a
probability of working of 0.90, and the other has a probability of
working of 0.80. What’s the probability that both will work?
Ps = P1 × P2 ×….. Pn
Lamp 1 Lamp 2
number of
products fail Product
Random
shortly after wears out
Failures
they are put
ng rate
into service lo l u re es
sts e Fai creas
Failure rate
a
L tim
u se in
e ca are to
b ey ve h
th ecti wit
f
de egin
b
0
Burn-in Steady state (random failures) Wear-out
12
Reliability: Inverse of the failure rate
The inverse of failure rate per hour is mean time to failure (MTTF), the
average length of time (in hours) before failure.
Reliability: Finding Probability of Functioning for a Given
Length of Time. Example 4
For example 3, where we found the failure rate to be 0.000004016 per hour. Find the
Mean time to failure
MTTF= 4 years
Re liability P no failure before T e T MTTF
T = 4 years
Find the probability that one of these vacuum cleaners will have a life that ends: b. Before
four years of service are completed;
T = 4 years
P(failure before T ) = 1 − e−T/MTTF
MTTF= 4 years
Find the probability that one of these vacuum cleaners will have a life that ends: c. Not
before six years of service.
T = 6 years
Re liability Pno failure before T e T MTTF
MTTF= 4 years
Figure 4S-5
18
Reliability: Wear-out time Example 6
The mean life of a certain ball bearing can be modelled using a Normal distribution with a
mean of six years and a standard deviation of one year. Determine each of the following:
a. The probability that a ball bearing will fail before seven years of service.
b. The probability that a ball bearing will fail after seven years of service (i.e., find its
reliability).
c. The service life that will provide a failure probability of 10 percent.
-1.28 = T - 6 T =
4.72 years
Reliability: Availability
Availability is the fraction of time a piece of equipment is
expected to be available for operation.
MTTF
Availabili ty
MTTF MTTR
MTTF = mean time to failure
MTTR = mean time to repair
Implications:
Availability increases as the mean time to failure increases
Availability increases as the mean repair time decreases
Reliability: Availability. Example 7
A copier is expected to operate for 200 hours after repair, and the mean repair time is
expected to be two hours. Determine the availability of the copier.
MTTF
MTBF = 200 hours Availabili ty
MTTF MTTR
MTTR = 2 hours
Ps = P1 × P2 ×….. Pn
In Plan 1 the system will fail if any one of original and any one of backup
machines fail.
In Plan 2 the system will fail if any one of original and its backup machine both
fail. So, overall failing is more likely for #1.
Other factors: Availability of the layout space for each plan & Ease of shifting to
backup when needed
Reliability: Example 11a
An electronic chess game has a useful life that is exponential with a mean of 30 months.
Determine each of the following:
a. The probability that any given unit will operate for at least (1) 39 months, (2) 60
months.
MTTF= 30 months
Re liability P no failure before T e T MTTF
T/MTTF = 60/30 = 2
T= 60
Reliability = e-2 = 0.1353
Reliability: Example 11b
An electronic chess game has a useful life that is exponential with a mean of 30 months.
Determine each of the following:
b. The probability that any given unit will fail sooner than (1) 33 months, and (2) 6
months.
MTTF= 30 months
T =- ln(1-Prob)*MTTF
We need to first reduce the series into three Ps = P1 + (1- P1) P2+ (1-
components using rule 2
P1) (1- P2) P3+…..
P(5 years < failure < 12 years) = P(failure after 5 years) − P(failure after 12 years)
Example E
One line of specialty tires has a wear-out life that can be modelled using Normal
distribution with a mean of 25,000 km and a standard deviation of 2,000 km. Determine
each of the following: a. The percentage of tires that can be expected to wear out within
±2,000 km of the average (i.e., between 23,000 km and 27,000 km); b. The percentage of
tires that can be expected to fail between 26,000 km and 29,000 km.; c. For what tire life
would you expect 4 percent of the tires to have worn out?
Here instead
T Mean wear - out time of time, we
z have
Standard deviation of wear - out time
kilometres
Example E part a
One line of specialty tires has a wear-out life that can be modelled using Normal
distribution with a mean of 25,000 km and a standard deviation of 2,000 km. Determine
each of the following: a. The percentage of tires that can be expected to wear out within
±2,000 km of the average (i.e., between 23,000 km and 27,000 km);
The phrase “within ±2,000 km of the average” translates to within one standard
deviation of the mean because the standard deviation equals 2,000 km.
Find z for 4 percent: z = −1.75. Find tire life using μ + zσ: 25,000
− 1.75(2,000) = 21,500 km.
Example F
Five assembly units were tested for failure time. The observed failure times (in days) were
550, 680, 820, 910, and 1,110. The units go on a product called DreamXT. Calculate the
MTTF and the failure rate for DreamXT.
Failure rate = 1 / MTTF
P(-2.33) = 0.4901
We want the
probability left of the
curve