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Tool Design Presentation

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19 views25 pages

Tool Design Presentation

Uploaded by

shubhamukey628
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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WELCOME

PROJECT ON
MANUFACTURING OF
COMPOUND
PRESS TOOL
PRESENTED BY

MR. ANKUSH UMESH INGLE


(190051878)

UNDER THE GUIDANCE OF


MR. ARNAB BHATTACHARYA

POST GRADUATE DIPLOMA IN TOOL


DESIGN AND CAD/CAM
• Introduction Of Press Tool

• Press tools are special custom tools built to produce a particular


component mainly out of sheet metal.
• The principle operations of press tool are cutting & non-cutting [forming]
operations
• Ex. – Automobile parts, Sheet metal parts of electrical equipment's, etc.
COMPONENT DETAIL
AND
TOOLING CONCEPT
Fig- COMPONENT DRAWING
• Component Data

• MATERIAL:- MILD STEEL(M.S.)


•
• Tmax:- 360N/mm2
•
• THICKNESS (t) :- 5mm
•
• AREA:- 18874.6184mm2
•
• PERIMETER (l) :- 592.115 mm
• CALCULATIONS
1.STRIP LAYOUT:-
174

158.6

WIDTH=174.8
PITCH=158.6
2.ECONOMIC FACTOR:-
AREA OF COMPONENT X NO. OF ROWS X 100
WIDTH X PITCH
= 18874.6184 X 1 X 100174.8 X 158.6019 = 68.08%

3.CUTTING CLEARANCE (C) :-


= c X t X Tmax/10
(c =0.01 FOR NORMAL AND 0.05 FOR ACCURATE COMPONENT)
= 0.01 X 5 X 360/10
C=0.3mm/side
4.Punch And Die Calulations:-
For Piercing:-
DIMENSION PUNCH DIE
Φ90 Φ90 Φ90+2C=90.6

For Blanking:-

DIMENSION PUNCH DIE


Φ170 Φ170-2C=169.4 Φ170
Φ150 Φ150-2C=149.4 Φ150

5.Cutting Force:-

Cutting Force = l x t x τ max


Shear force (Fsh) = 592.115 x 5 x 360
= 1065807
= 106.58 Tons

Press tonnage = 1.2 x cutting force


= (1.2 x 106.58)
= 130 Tons approx.
6.Stripping Force:-
It is taken as 10% of cutting force (Shearing force),
= (Fsh) x 10%
= 0.1 X 1065807
= 106580.7 N
7.Selection Of Fasteners:-

4 bolts used hence strength required for one bolt is given by,

= 106580.7/4 = 26645.17 N
From technical table (Page no. 361, table no. 13.17.0 strength of threads) (Press Tool
Design & Construction - P.H.JOSHI) we come to know M24 bolt has safe load which is suitable for our
requirement.

8.Calculation Of Different Part Size:-

a) Die plate thickness TD = Fsh1/3


= 106.581/3
= 5 cm
= 50 mm

b) Thickness of Top plate = 2 TD


= 2 X 50
= 100 mm

c) Thickness of bottom plate = 2 TD


= 2 X 50
= 100 mm

d) Thickness of punch holder = 0.8XTD


Plate = 40 mm

e) Thickness of stripper Plate = 0.8XTD


9.Working Area (W) :-
W = 430 X 400 mm2
MARGIN (M) = (1.5 TO 2) X Td = 2 X 50= 100mm

M
BILL OF MATERIAL
TOP PLATE 01 M.S. -----
16

GUIDE PILLAR 02 OHNS HRC 50~52


15

SPRING 04 STD. STD.


14

BOLTS 08 STD. -------


13
GUIDE BUSH 02 STD. -------
12

TRANSFER PLATE 01 STD. -------


11

TRANSFER PIN 04 STD. -------


10
PIERCING PUNCH 01 HCHCr HRC 58~60
9

THRUST PLATE 01 M.S -------


8

PUNCH HOLDER PLATE 01 M.S. -------


7

DIE BACK PLATE 01 M.S. -------


6

SHADDER 01 HCHCr HRC 58~60


5

DIE PLATE 01 HCHCr HRC 58~60


4
STRIPPER PLATE 01 EN-8 HRC 30~35
3

BLANKING PUNCH 01 HCHCr HRC 58~60


2

01 M.S. -----
1 BOTTOM PLATE

PART
DESCRIPTION QTY. MATERIAL REMARK
NO.
• Conceptual Design Of Tool
• PART DETAILING

1. Top Plate
2. Bottom Plate
3. Thrust Plate
4. Punch Holder Plate
5. Die Back Plate
6. Die Plate
7. Stripper Plate
8. Blanking Punch
9. Piercing Punch
10. Assembly Of Tool
11. DRAFTING OF TOOL
CONCLUSION

By going through the various stages of the project, we learn following


things:-
– We able to make the manufacturing planning of parts.
– We learn the modification, rework, rectification.
– Optimum design for manufacturing and cost effectiveness.
THANK YOU.

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