Fundamentals of Generator Protection
Fundamentals of Generator Protection
Contents
1. Background
2. Generator Connections
3. Generator Grounding
4. Faults
5. Protection
• Zones of Protection
• Ground Fault Protection
• Phase Fault Protection
• Field Protection
• Loss of Field
1
Course
Contents
• Unbalanced Current Protection
• Overload Protection
• Reverse Power
• Overexcitation
• Overvoltage
• Abnormal Frequency
• Out of Step
• System Backup
2
Energy Conversion
Process
Speed/Frequency
Control
Synchronous
Generator
Excitation
System
3
How a Generator
Works
4
Generator
Equation
• Operation principle of a Generator is based on Electromagnetic
Induction, which is defined by Faraday’s Law, which states:
7
Self
Excited
Note: Occasionally Phase CT’s used to provide exciter power during short circuits
(Series Boost)
Cummins T-030 Application manual 8
Separately
Excited
10
Device Function Device
21 Phase Distance Function
51V
24
Voltage Controlled/Restrained Overcurrent
Volts per Hertz
Numbers
32 Reverse Power (ANSI C37.2)
40 Loss of Field
46 Negative Sequence Overcurrent
50/51 Instantaneous/Time Delayed Overcurrent
50/51GN
Instantaneous/Time Delayed Overcurrent in Gen Neutral
51TN
Time Overcurrent Relay in GSU Neutral
59
Overvoltage
59GN
Ground Overvoltage
60
Voltage Balance
63
Fault Pressure
64F
Rotor Ground Fault
81
Frequency (Over or Under)
87
Phase Differential
11
Unit Connected
Scheme
13
How is the Generator Relay
Set
• Customer may then have comments and request changes
• Settings engineer will address the customer comments and the
checking engineer will verify the changes
• Commissioning engineers will then be given the settings files
and
settings report and load the settings into the digital relays.
• Commissioning engineers will then run simulations of the system
faults to verify the settings provide proper operation of the relay.
• Any discrepancies go back to the settings engine er who will
determine if the commissioning comments are valid and if valid will
make the appropriate changes.
• Checking engineer will validate the changes in the settings and
inform the settings engineers if OK or not.
• When this is completed and the relay is ready to be put in service the
final settings and final settings report is sent to the customer for their
files.
14
False Trip – An unnecessary or incorrect
trip
• Can cost the owner millions of dollars in lost
revenue and penalties
• Could cause a system blackout that may take hours
or days to re-establish the grid voltage.
• Can be detrimental to the setting engineers career
15
Per Unit
Values
• Per Unit quantities are typically used to characterize
a large generator. (abbreviated PU or p.u.)
• 1 per unit is a value representing nominal voltage
and nominal MVA of the unit.
• For Example: 1409 MVA ,25kV P-P Generator
• 1PU voltage = 25000 V. phase to phase (14,434V. Phase to
ground)
• 1 PU Current = 1409 x 106/1.732*25000 = 32,549.5
amps
• 1 PU Impedance = V/I = (25000/1.732)/32549.5 = 0.443
ohms
• Resistive value of generator impedance is typically very
small and can be ignored
16
Example of Per Unit Values
at CT & VT Secondaries
• With 40000:5 CT and 210:1 VT
• 1PU voltage = 14434V./210 = 68.7 volts
1PU Current = 32549.5 A./8000 = 4.06 A.
• 1PU Impedance = 68.7V./4.06A. = 16.9
ohms
17
Generator
Protection
• Most Comprehensive Protection of any Power System
Component
• Internal Faults
• External Faults
• Abnormal System Conditions
• Prime Mover Disturbances
18
Generator/System
Connection
• Unit Connected
• Directly Connected
• Multiple Units Bus Connected
• Unconnected (Isolated Load)
19
Unit
Connected
• Used for large units
• Delta – Wye step up transformer used to provide
zero sequence isolation between the generator and
the system
• Plant auxiliary loads fed from generator output
• Requires independent auxiliary source for startup
and shutdown
20
Unit Connected
Generator One Line
diagram
Generator
Power System
Z
Auxiliary Load
21
Unit
Connected
CB
22
High Impedance Grounding
Generator Unit Circiit
Transformer Breaker
CB
Grounding
Transformer R
23
High Impedance
Grounding
• Limit Ground Fault Current to 5 – 10 amps.
• Distribution Transformer & Secondary Resistor
typically used to create high value resistance.
• Phase Differential Relays will not see fault
• Difficult to detect ground faults near the
neutral
• Faults at terminals create full neutral voltage
shift
• Transient Overvoltage limits maximum value of
impedance that can be used
24
High Impedance Grounding
Generator Unit Circiit
Transformer Breaker
CB
If
Grounding
Transformer R
25
Large Main
Generator
26
P-P Generator Fault
Current
Generator Unit Circiit
Transformer Breaker
CB
Grounding
Transformer R
27
Object of Protection
System
• Detect fault conditions (sensitivity)
• Perform correctly when needed (reliability)
• Ignore faults outside the primary or backup zones of protection
(selectivity)
• Operate rapidly, minimize damage (speed)
• Tolerable system cost vs. unit importance
• Minimum equipment used (simplicity)
28
Setting Example – Ground
Fault
• Line to ground voltage = 14434 V (25kV P-P)
• Grounding Transformer Ratio = 14400/240 = 60
• Maximum Voltage = 14434/60 = 240.6 V
• Setting of 5.6 volts should give protection for 98%
of stator winding.
• Exact coverage depends on residual 60Hz in neutral
with unit on line (5 to 10 V. typical setting)
• Time delay used for coordination with VT fuses and
system faults
29
100% Ground Fault
Protection
• To protect stator winding for faults close to Neutral a
Supplementary Scheme is required
• Third Harmonic Undervoltage – Available in most
multi-function digital relays
• Sub-harmonic Injection - Injects low frequency signal
in neutral and measures impedance to ground (very
large units)
• Undetected ground fault poses serious hazard if
subsequent ground fault occurs
30
Third Harmonic
Undervoltage
• Third Harmonic in three phases add as Zero
Sequence current in Neutral
• A fault near the neutral will shunt harmonic
currents around grounding impedance
• Use UV Relay 27TN tuned to measure Third
Harmonic only
• Loss of signal, Undervoltage = TRIP
• Supervise with Phase Voltage or Third Harmonic
Differential Scheme
• Not operating with unit off line
31
Third Harmonic UV Relays
(27TN) IC3
IB3
C
IA3
C
VAN
C
GND
Fault
IN = 0
59N 27TN
59N Relay Setting
≈ 5 to 10 V
Ground near neutral not detected
50/51
GN
32
Third Harmonic UV
• Level ofRelays
third harmonic varies with generator design
• Level of third harmonic varies with real & reactive
power output
• Set at 50% of lowest level measured
• Measurements required to determine setting
33
Voltage Injection
CB
Grounding
Transformer R
34
Phase Fault
Protection
Phase
Faults
• Very serious fault type, high fault currents
• High Speed differential relay used
• Detects all types of phase faults and P-P-G faults
• Will detect most ground faults on Low R grounded
machines
• Must be reliable during current transformer
saturation for high current external faults
36
Phase Fault
Protection
• Variable % Differential Scheme most widely used
(low impedance)
• High Impedance Scheme also available
• High Z grounded units – ground fault current below
threshold of relay
• Will not detect a turn – turn fault
37
Percentage
Differential
Ia IA
IO
O
R R
Ia IA
87
39
Phase Fault
Backup
• Large Units often use backup protection
• Unit Connected generators use overall differential
scheme
• Overall Differential covers generator, bus, step up
transformer, and unit auxiliary transformer
• Harmonic Restraint required due to transformer
coverage in protection zone
• Distance Relay (21) with CT in neutral
40
Overall Differential –
87/U
87O
Power System
Z
Auxiliary Load
41
Field Ground
Protection
Field Ground Protection
(64F)
• Field Circuit Insulated from Ground
• One Ground on field does not effect operation of
generator
• A Second Ground on the field will short a portion of
the field winding
• Unbalanced air gap fluxes will cause vibration and
quickly damage unit
• Detection of first ground essential
43
Field Ground
Relay
Rotor
Varistor
+ Field Breaker
R1
Exciter
R2 64F
44
Field Ground
Protection
Rotor
Brush
Field Breaker
Exciter
Brush
64F
Grounding
Brush
DC
Source
45
Brushless
Machines
46
Pilot
Brushes Rotor
Field Breaker
Exciter
Pilot
Brush
C1 CR
C2
64F
Field Ground Shorts AC
CR, Unbalances R Source
Bridge R
58
Pilot Brush is periodicly put in contact with Field Circuit
Voltage Signal
Injection
• Inject a low frequency signal between field winding
and ground
• Measurement of resistance to ground can detect
insulation deterioration or short circuit
• Measures insulation levels in real time
• Can provide warning of low resistance prior to field
ground relay operation
48
Injection
Scheme
• Amplitude of Return Signal Rotor
Field Breaker
Exciter
R
Injected
Signal C
Squarewave
R
Generator
Signal R
C
Return
Measuring
Unit
Coupling Network
49
Loss of Field
(40)
• LOF Detrimental to System and Generator
• LOF Condition should be quickly detected and the unit
tripped
• Generator will speed up and operate as an induction
generator w/o field current
• Reactive power drawn from the system will depress
system voltage
50
Loss of Field
Effects
• Low system voltage/collapse
• High rotor surface temp due to slip
• Stator temperature increases due to high current
(up to 2 pu. If operating at full load)
51
Loss of Field
Protection
• Large machines use impedance relay(s) located on
the machine terminals.
• Impedance relays set to coordinate protection with
minimum excitation limiter, steady state stability
limit, and machine capability curve
52
Impedance
Protection
• Impedance Relay Measures:
• Z = V/I = R+jX
• Plot on Impedance Plane R – Horizontal axis X
– Vertical axis
• Compares measured Z vs. operating
characteristic
53
Reactive Capability
Curve
54
Two Zone Offset mho Relay -
1
CEH Relay
Scheme
55
Two Zone Offset mho Relay -
2
KLF Relay
Scheme
56
Loss of Field Coordination
100
P-Q Plane
P (MW)
0
-100 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700
-100
-200
-300
-400
Q (MVAR)
-500
GCC
-600 SSSL 3L
LOF1
-700
LOF11
MEL
-800
Max
MW
-900 69
Loss of Field Coordination
R-X Plane
10
R(Ohms)
0
-30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
-5
-10
-15
-20
-25
-30
Gen CC
LOF -35
SSSL 3L
MEL -40
X(Ohms)
Dir EL
-45
70
Unbalanced
Current
(46)
Unbalanced
Currents
• Unbalanced load currents, Negative Sequence, induce double
frequency current in the rotor surface
• Induced rotor currents cause rapid heating of rotor surface,
retaining
rings, slot wedges and possibly the field winding
• Can be caused by unbalanced load, open phases, system
faults
72
Unbalanced
Currents
• ANSI C50.12 and ANSI C50.13 specify the continuous
capability of a generator to withstand unbalance
2
in terms
of Negative Sequence current and time (I2
t)
Type ofPole
Salient Generator
with connected amortisseur windings Permissible I10
2
%
Salient Pole with non-connected amortisseur windings 5
Cylindrical rotor – indirectly cooled 10
Cylindrical rotor – directly cooled (to 960 MVA) 8
Cylindrical rotor – directly cooled (961 to 1200 MVA) 6
Cylindrical rotor – directly cooled (1201 to 1500 MVA) 5
Unbalanced
Currents
• Thermal capability expressed in terms of per unit rated current and time
2
62
Negative Sequence Relays
(46)
• Extract Negative Sequence Current from three
phase currents
• I2Threshold adjustable in % of PU current
• Thermal curve (I 22t = K) included with K values
settable based on generator capability
• Alarm setting with fixed time delay to alert
operators
• Must ensure 46 delay is longer than system relays
that detect unbalanced faults
63
46 Time
Curves
64
Reverse
Power
(32)
Reverse Power
(32)
• Motoring caused when energy to prime mover is lost
(i.e.: turbine trip)
• Generator is driven by system as a synchronous motor
which drives the prime mover
• Prime mover components can be damaged by
motoring ( turbine blade heating, turbine gears, un-
ignited diesel fuel in exhaust)
66
Reverse
• Level ofPower
reverse power depends on prime mover
• Diesel Engines – 5-25%
• Hydro Turbines – 0.2 to 2% (dry)
• Steam Turbines – 0.5 to 3%
• High level of reactive power flow with small level of
reverse power
• Low Forward Power flow, (Under power) is an
alternative scheme
67
Reverse Power
(32) Q
Reverse Forward
Power Flow Power Flow
-1 PU 1 PU
TRIP
Pickup
P
Reverse Power
Relay
Characteristics
68
Overexcitati
on
(24)
Over
Excitation
• Generators rated for 5% overvoltage at rated
frequency
• Transformers rated for 10% overvoltage at no load,
5% at full load 80%PF
• V/Hz used to determine level of core flux
• Saturation of magnetic core result of V/Hz ratios
above 1.05 pu
• During saturation flux flows outside of core
70
Over
Excitation
• Thermal problems occur if level is not reduced
• Protection based on V/Hz vs. time curves for
Generator and Transformer
• Inverse time V/Hz relay used to model equipment
capability curves
• Definite time units used for alarm and fast tripping
at maximum level
71
Overexcitation
Protection
Overexcitation Curves
150.0
145.0
140.0
135.0
130.0 Generator
Volts/Hz (%)
125.0
120.0
Tra sformer
115.0
n
110.0
Relay
105.0
100.0
95.0
A0.l0ar
9
72
Overvoltage
(59)
• Excess voltage can damage insulation
• V/Hz uses ratio of voltage to frequency and may not
detect overvoltage at higher than nominal
frequency
• Causes include over speed after load rejection
(Hydro Units)
• Not useful as V/Hz protection, may provide limited
backup
73
Abnormal Frequency
Protection (81O/U)
74
Generator/Transformer
• Transformer/Generator Overexcitation due to low
frequency operation
• Reduced ventilation at reduced frequencies reduces
KVA capability
• IEC 34-3 limits operational range to ±2% continuous
or +3/-5% short durations
• Mechanical resonances can be excited
• Double frequency resonances excited by Negative
Sequence current
75
IEC 34-
3
Time Restricted
Operating
Zone
61.8 Hz
57 Hz
Continuous Operation
76
Turbin
e
• Blade fatigue is cumulative and non-reversible
• Blades designed with resonance frequencies
displaced from 60Hz harmonics
• Off frequency operation may excite the
resonance
• Turbine manufacturers provide operating limits vs.
frequency
77
78
Frequency Protection
81O/U
• System load shedding should operate to prevent
operation in prohibited regions
• Underfrequency tripping should coordinate with
system load shedding plans of Regional
Coordinating Council (RCC) and turbine limitations
• Unnecessary tripping can cause system collapse
during overload conditions
• RCC may require load shedding that is equal to MVA
of unit tripped
79
Frequency Protection
81O/U
• Modern digital relays have multiple steps of
protection available
• Settings should allow for expected system
frequency drop and recovery based on load
shedding plans
• Trip time delays should be allow for system recovery
time
• Over frequency settings should coordinate with
governor response time
80
Coordinatio
n is necessary to ensure that the
• Coordination
UFLS program can operate to restore a
balance between generation and load to
stabilize frequency at a sustainable operating
condition.
• The UFLS program always should be allowed
to take action well before tripping a
generating unit for turbine protection.
81
Out of Step
Protection(78)
82
Stability
Model
X'G XT XS
Power
In
Power Out
VG
E
V S
G
P = |VG|•|VS| •Sin(δ)
X
VS
Where: EG = Internal Generator EMF under
transient conditions
VS = System Equivalent Voltage
X’G = Generator transient reactance
XT = Transformer impedance
XS = Equivalent system impedance
83
Loss of
Synchronism
• In a steady state condition the Power Angle (δ) is
constant
• A disturbance in power flow will cause an oscillation
of the angle δ around a new operating point
• If the disturbance is to large, δ will continue to
increase & machine is operating at a different
frequency than system
• Unit is now out of Synchronism
84
Simplified
System
PMax
P = |VG|*|VS| *Sin(δ)
X
P
0 90 180
Angle
85
Simplified
System
P
PMax
2 Lines
1 Line
P
0 90 180 98
Angle
Fault
Effects
• During a fault the generator rotor angle advances, 3
phase fault is worst case
• 3 phase fault near generator results in maximum
acceleration of generator, voltage approximately
zero
• Prime mover accelerates rotor
• Clearing Time becomes the critical parameter for
stability
87
Simplified
Power
System
Input Fault on Line
Turbine
Generator Infinite System
• During Fault the machine is unloaded but prime mover still operating
• Generator speed increases due to unbalance in power
88
Rotor Angle
Swing Curve
Unstable Swing
180
135
Stable Swing
Angle
90
45
0
0 0.1 0.2 0.3 0.4 0.5
Time
Fault
Clears
89
Equal Area
Criteria
Two Lines
Generator
Deceleration
One Line
Max. Angle
A2
P
Final Operating Point
During Fault
A1
Generator
Acceleration 0 180
Trip An9g0l
Fault
e
90
Out of Step Relay
(78)
• Relay should distinguish between stable and
unstable swings
• Single blinder 78 scheme provides
discrimination between stable and unstable
swings
• Multiple other schemes also available
91
Single Blinder
(78) X
XS
A B
XL
R
XT
X'd
B Pickup
A Pickup
MHO
Element
Blinders
Relay at Transformer
104
High Voltage Terminals
Single Blinder
(78) X
A XS
B
XL
R
XT
δ
X'
d
δ = Power Angle
Set δ ≈ 120º to calculate
blinders
93
Single Blinder
(78)
1.Impedance changes from 1 to 6 during swing
X
2.MHO unit and Blinder A Pickup
3.Blinder A & B Pickup, timer starts
A XS B
4.Timer measures time between blinders
5.Blinder A resets, if Time > setting , Trip
XL
6.Some schemes wait until MHO unit resets to
R
achieve better tripping angle
XT
6 5 4 3 2 1
7. MHO unit prevents tripping on swings
out in transmission system
X'd
94
Single Blinder
(78) X
A XS B
XL
R
XT Stable
Unstable
δ
X' Swing Locus
d
δ = Power Angle
95
Out of
Step
• High levels of transient shaft torque are developed
during swings
• If resonant frequency of shaft ≈ slip frequency, the
shaft can be damaged
• High peak currents cause stator overheating
• Generator should be tripped during
first slip cycle
96
System Backup
(21) or
Protection
(51V)
97
System Backup
Protection
• Protect against failure of system relays
• Time delayed protection for Phase and Ground
Faults
• Must have enough sensitivity to detect system
faults
• Coordination with system relays essential for
security of scheme
• Secure for load and stable swings
98
Phase Backup
Protection
• Use Phase Distance relay (21) when coordinating
with distance type system relays.
• Use Voltage Controlled/Restrained (51V)
Overcurrent relay when coordinating with feeder
overcurrent relays (smaller units)
99
System Phase Backup
(21) A I1
B
Generator
IG IT
Power System
I2
21
100
Phase Backup
(21)
ZL
Ci r
Dia cle
met
er
XT
XG
101
Dual Zone
21
ZL
Zon
e2
Zon
e1 XT
XG
102
Protected Zones
(21)
Generator
Power System
21
Zone 1
Zone 2
103
Loadability
Concerns
• 21 relay reach can encroach on load region.
• Reach must be reduced in operating region to allow
max output from generator
104
NERC Method 1 & 2 Limits
21 Relay Loadability Plot
20
15
Rated MVA
10
5
PF Line
NERC
0
-15 -10 -5 0 5 10 15 20
1PU Ohms R(Ohms)
MTA
P Dist
+ PF
-5
-PF
Center
Max MVA
NERC 1 X(Ohms)
NERC 2
-10 117
System Ground Fault
Backup
• Unit connected generators use ground relay in step up transformer
neutral
• Direct connected generators use a overcurrent relay in the
generator
neutral
• Set above system relays with time coordination
106
Ground Fault Backup
(451N/T)
Generator
Power System
51N
107
One
Line
• Complete unit protection
• Adaptable for High or
Low R grounding
• Must consider how to
provide backup protection
• Reduces wiring and panel
costs
109
The
End
110