Copper Fittings_Inhalation and Date: December 13, 2022

Discharge Tube (1-5 TON)

Air Conditioner Prepared By,

Research & Development Dept. R&D Department,
Trade International Industries Ltd. Air Conditioner Plant

RAC Plant- Trade International Industries Limited

Studied models
SL No. Models SL No. Models
1 GS-12FA410 19 GS-30XFV32
2 GS-12MU410 20 GS-30XPUV32
3 GS-12LM410 21 GS-36XCZV32
4 GS-18NFA410 22 GS-36XDWV32
5 GS-18LM410 23 GS-48XDWV32
6 GS-18MU410 24 GS-60XDWV32
7 GS-24NFA410 25 GS-18XTWV32
8 GS-24MU410 26 GS-24XTWV32
9 GS-24LM410 27 GS-30XTWV32
10 GS-12XFV32 28 GS-36XTWV32
11 GS-12XLMV32 29 GS-48XTWV32
12 GS-12XPUV32
30 GS-60XTWV32
13 GS-18XFV32
31 GF-36XTS410
14 GS-18XLMV32
32 GF-48XTS410
15 GS-18XPUV32
33 GF-60TS410
16 GS-24XFV32
17 GS-24XLMV32
18 GS-24XPUV32

RAC Plant- Trade International Industries Limited

Requirements for Inhalation and Discharge Tube
Mold & Die Requirement Models Mold Quantity (set)

OD Ø9 mm to OD Ø8 mm with clamp GS-12XFV32, GS-12XLMV32, 1

GS-12XPUV32
Forming-Reducing
OD Ø9.52 mm to OD Ø8.9 mm with Clamp GS-24XFV32, GS-24XLMV32, 1
GS-24XPUV32, GS-24XTWV32

Forming = OD Ø9 mm to OD Ø12 mm GS-18XFV32, GS-18XLMV32, 1

GS-18XPUV32, GS-18XTWV32

Forming = OD Ø9 mm to OD Ø9.5 mm GS-18XFV32, GS-18XLMV32, 1

GS-18XPUV32
Forming-Expanding GS-30XFV32, GS-30XPUV32,
Forming = OD Ø9.52 mm to OD Ø10 mm GS-36XDWV32, GS-30XTWV32, 1
GS-36XTWV32
Forming = OD Ø16 mm to ID Ø16.2 mm GF-48XTS410 1
Forming = OD Ø19 mm to ID Ø19.3 mm and clamp GF-60TS410 1
GS-12XFV32, GS-12XLMV32,
Ø9 mm Cutting mold setup (with roller and clamp) GS-12XPUV32, GS-18XFV32, GS- 1
Cutting 18XLMV,GS-18XPUV,
GS-18XTWV32
Ø19 mm Cutting mold setup (with roller and clamp) GF-60TS410 1

Ø9 mm bending mold- R20 with set GS-12XFV32, GS-12XLMV32, 1

GS-12XPUV32, GS-18XTWV32

Ø9 mm bending mold- R25 and Grip GS-18XFV32, GS-18XLMV, 1

GS-18XPUV
Bending
Ø8 mm bending mold- R24 GS-18XFV32, GS-18XLMV, 1
GS-18XPUV
Ø19 mm Bending mold R-34 with clamping die, gripping GF-60TS410 1
mold and mandrel
New Machine that has 360° rotation GF-48XTS410 1
Hole Punch = Spider-Ø18.9 mm 1
Hole punch Hole Punch = Core Pin-Ø19 mm GF-60TS410 1
Hole Punch = Mold-Ø19 *1- Ø6.1 mm 1

RAC Plant- Trade International Industries Limited

Forming- Reducing Mold & Die
Models Requirement Mold Qty
GS-12XFV32, GS-
OD Ø9 mm to OD Ø8 mm
12XLMV32,
with clamp
GS-12XPUV32
Reducing Die: 2 Types
GS-24XFV32, GS- Clamping Mold: 2 Pcs
24XLMV32, OD Ø9.52 mm to OD Ø8.9
GS-24XPUV32, GS- mm with Clamp
24XTWV32

Clamping Mold Reducing die

Figure for reference

N.B: 1 Reducing die set may consists of 2-3 dies.

RAC Plant- Trade International Industries Limited

Forming- Expanding Mold & Die

Models Requirement Mold Qty

GS-18XFV32, GS-18XLMV32,
OD Ø9 mm to OD Ø12 mm
GS-18XPUV32, GS-18XTWV32
Expanding die: 2 PCs
GS-18XFV32, GS-18XLMV32,
OD Ø9 mm to OD Ø9.5 mm
GS-18XPUV32

GS-30XFV32, GS-30XPUV32,
Forming mold= OD Ø9.52 mm to OD
GS-36XDWV32, GS-30XTWV32, Expanding die: 1 PCs
Ø10 mm
GS-36XTWV32
Mandrel
Forming = OD Ø16 mm to ID Ø16.2
GF-48XTS410 Expanding die: 1 set
mm
Figure for reference
Forming = OD Ø19 mm to ID Ø19.3 Expanding die: 1 set
GF-60TS410
mm and clamp Clamping die: 1 set

RAC Plant- Trade International Industries Limited

Cutting Mold
Models Requirement Mold Qty
GS-12XFV32, GS-
12XLMV32,
GS-12XPUV32, GS- Roller: 12 Pcs
Ø9 mm Cutting mold set
18XFV32, GS-18XLMV, Clamping Mold: 3 Pcs
GS-18XPUV,
GS-18XTWV32

Ø19 mm Cutting mold Roller: 12 Pcs

GF-60TS410
setup Clamping Mold: 3 Pcs

Clamping Mold
Roller

Figure for reference

RAC Plant- Trade International Industries Limited

Bending Mold
1
Models Requirement Mold Qty
GS-12XFV32, GS-
12XLMV32,
GS-12XPUV32, GS-
Ø9 mm bending mold- R20
with set
2
18XTWV32
Bending Die: 3
GS-18XFV32, GS- Clamping Die: 2
18XLMV, Ø9 mm bending mold- R25 Man Drill:1
GS-18XPUV Gripping mold: 3
GS-18XFV32, GS- Bending Die Clamping Die
18XLMV, Ø8 mm bending mold- R24
GS-18XPUV

Bending Die: 1 3
Ø19 mm bending mold- R34 Clamping Die: 2
GF-60TS410
with set Mandrel with Rod:1
Gripping mold: 3
1

2
N.B: For Ø9 mm tube full set bending
dies required. But for Ø8 mm only the Mandrel with Rod
bending die required. Gripping mold
Figure for reference

RAC Plant- Trade International Industries Limited

New Machine

Models Requirement
GF-48XTS410 New Machine that have 360° rotation

Machine Quantity: 1

Video: Tube bending machine type reference

Link: https://www.youtube.com/watch?v=th3F5mW-Z30

RAC Plant- Trade International Industries Limited

Hole punch set
Models Requirement Mold Qty
GF-60TS410 Hole Punch = Spider-Ø18.9 mm
Spider: 3
GF-60TS410 Hole Punch = Core Pin-Ø19 mm Core Pin: 1
Hole Punch Die: 1
GF-60TS410 Hole Punch = Mold-Ø19 *1- Ø6.1 mm

Spider Core Pin Hole Punch

RAC Plant- Trade International Industries Limited

Thank you

RAC Plant- Trade International Industries Limited