22UME035

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NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA

MECHANICAL DEPARTMENT

Name : Diya Sarkar


Section : A
Enrollment No : 22UME035
Subject : Manufacturing Technology
Topic : Air Conditioner
Date : 07-04-2024
Introduction
An air conditioner is a system that cools and
dehumidifies air in an enclosed space.
Air manufacturing involves the production of
systems that regulate and control indoor air
temperature and improves comfort by regulating
and temperature and humidity levels.
This process includes designing, sourcing
components, assembly, testing and quality
control.
The industry is driven by technological
advancements and increasing demand for energy
– efficient solutions.
Types

Air Conditioner

Split-system air Window air Portable air


conditioners consist of conditioners are self- conditioners are
an outdoor unit and contained units that are versatile units that can be
indoor unit connected by installed in a window or moved from room to
refrigerant lines. through a wall. room.
How to make
Making an air conditioner involves several steps, and here’s a simplified overview :

1. Component production :
Compressor : It compresses the refrigerant gas.
Condenser : Converts the high-pressure gas into a liquid by releasing heat .
Expansion Valve: Reduces the pressure of the liquid refrigerant ,causing it to
expand and cool down .
Evaporator :Absorbs heat from the surrounding air , cooling it down.

2. Selecting Refrigerant :

Choose a suitable refrigerant , considering factors like efficiency , environmental

impact and safety.

.
3. Designing the system :
- Determine the cooling capacity required based on the space to be cooled.
- Size the components ( compressor , condenser , evaporator etc.) accordingly.
- Design the airflow and ducting for efficiency cooling distribution
4. Assembling the components :
Procure the necessary components and assemble them according to
the design.
5. Testing and Fine-Tuning :

Test the air conditioner to ensure it cools effectively and


efficiently .Adjust settings and components if needed for optimal performance.
6. Safety and Regulations :
Ensure compliance with safety standards a d regulations related to
refrigeration systems and electrical components .
How it works
An air conditioner works by using a refrigeration cycle to transfer heat from inside a building to
the outside , resulting a cooler indoor environment . Here’s a simplified explanation of how it works :
1. Evaporation and Cooling : The process begins with the refrigerant (a chemical compound with a
low building point ) entering the evaporator coils inside the indoor unit. Warm indoor air is blown over
these coils, causing the refrigerant to absorb heat from the air and evaporate into a gas. This cools the
indoor air.
2. Compression :The now-heated refrigerant gas is then compressed by the compressor , which is located
in the outdoor unit. Compression increases the temperature and pressure of the refrigerant
3.Condensation and Heat Release : The high-pressure , hot refrigerant gas floes through the condenser
coils in the outdoor unit. Outdoor air is blown over these coils, causing the refrigerant to condense back
into a liquid state. This process releases the heat absorbed from indoor air to the outdoor environment .
4. Expansion Valve : after condensation , the high-pressure liquid refrigerant passes through an
expansion valve .This valve reduces the pressure of the refrigerant , causing it to rapidly expand and
cool down.
5. Repeat Cycle : The cooled refrigerant , now in a low-pressure, liquid state, returns to the indoor
evaporator coils to absorb more heat from indoor air . This cycle continuously cooling the indoor
space until the desired temperature is reached.
6. Fan :Throughout the process, fans in both the indoor and outdoor units circulate air over the coils
to facilitate heat transfer and distribute cooled air into the indoor space.
this continuous cycle of evaporation, compression, condensation and expansion allows an air
conditioner to maintain comfortable indoor temperature by removing heat from inside and releasing
it outside.
Uses
Air conditioners are widely uses for various purpose , including :
1. Comfort cooling : The most common use is to provide a comfortable indoor environment for humans, maintaining a
cool temperature during hot weather .
2. Temperature Control for Equipment: Air conditioning is essential for maintaining optimal operating temperatures for
machinery and electronic equipment, preventing overheating and ensuring efficient performance
3. Humidity Control: Air conditioners help regulate humidity levels, which is crucial for both human comfort and
preserving sensitive materials like artwork, documents, and certain types of equipment.
4. Clean Air: Many modern air conditioners come with filters that help remove dust, pollen, and other allergens from the
air, providing a cleaner and healthier indoor environment
5. Process Cooling: In industrial settings, air conditioners are used for process cooling to maintain stable temperatures
required for manufacturing processes
6. Server Rooms and Data Centers: Air conditioning is critical for cooling server rooms and data centers to prevent
equipment overheating and ensure uninterrupted operation.
7. Food Storage and Preservation: Air conditioners are used in refrigeration systems for storing and preserving food,
beverages, and pharmaceuticals at specific temperatures.
8. Comfort in Vehicles: Air conditioning systems are integrated into cars, buses, trains, and airplanes to provide comfort
to passengers during travel. These are just a few examples of how air conditioners are used for various purposes to
maintain comfort, control temperatures, and preserve materials.
Benefits
Air conditioners provide comfort , improve indoor air quality , and can be essential in
areas with extreme temperatures.
Conclusion
Air conditioner manufacturing is a complex and dynamic industry
that plays a crucial role in providing comfort and climate control
solutions.
The industry faces challenges and opportunities driven by
technological advancements, market trends, and environmental
considerations.
By embracing innovation, sustainability, and collaboration, air
conditioner manufacturers can thrive in a rapidly evolving market
landscape.
References
1. Air Conditioner , Heating and refrigeration News .
2. International Journal of air Conditioner and Refrigeration .
3. U.S. Department of Energy .
Thank You

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