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NAME : M.
EHTISHAM ROLL NUMBER: 21-ME-426
SUBMITTED TO : SIR SHAHZAD
CONTROL CHARTS
. INDEX
• What is a Control Chart ?
• Types of Control Charts • Control Chart Advantages And Its Purposes WHAT ARE CONTROL CHART
• The control chart is a graph used to study how a process changes
over time. Data are plotted in time order. A control chart always has a central line for the average, an upper line for the upper control limit, and a lower line for the lower control limit. These lines are determined from historical data. By comparing current data to these lines, you can draw conclusions about whether the process variation is consistent (in control) or is unpredictable (out of control, affected by special causes of variation). .
• The chart contains a center
line that represents the mean value for the in-control process. Two other horizontal lines, called the upper control limit (UCL) and the lower control limit (LCL), are also shown on the chart. TYPES OF CONTROL CHARTS
• Variable Control Charts
X bar control chart. Range “R” control chart. Standard Deviation “S” control chart.
The Second Category of Control Chart is Attribute Control Charts.
Attribute control charts are utilized when monitoring count data. X BAR CONTROL CHART An X-bar and R (range) chart is a pair of control charts used with processes that have a subgroup size of two or more. ... The X-bar chart shows how the mean or average changes over time and the R chart shows how the range of the subgroups changes over time. R CONTROL CHART
This type of chart demonstrates the variability
within a process. It is suited to processes where the sample sizes are relatively small, for example <10. Sets of sample data are recorded from a process for the particular quality characteristic being monitored. For each set of date the difference between the smallest and largest readings are recorded. This is the range “R” of the set of data. The ranges are now recorded onto a control chart. The center line is the averages of all the ranges. S CONTROL CHART
The “S” chart can be applied when monitoring
variable data. It is suited to situations where there are large numbers of samples being recorded. The “S” relates to the standard deviation within the sample sets and is a better indication of variation within a large set versus the range calculation. ADVANTAGES AND PURPOSES OF CONTROL CHART • A control chart indicates whether the process is in control or out of control. • It determines processes variability and detects unusual variations taking place in a process. • It ensures product quality level. • It warns in time and if the process is rectified in time scrap percentage can be reduced. • It provides information about the selection of process and setting of tolerance limits. • Control charts build up the reputation of organization through customers satisfaction.