Valmet DNA 2015

OVERVIEW
By
RAKHI.L.MOHAN
MANAGER
CE-ENGG-BOP
Upgradeability with innovative evolution

1979 1988 1996 2000 2006 2011 2015

Damatic Damatic XD Damatic XDi metsoDNA metsoDNA CR Metso DNA Valmet DNA
”Classic”

 Connectability  User friendly

 Upgradeability  Flexible
 Openness  Reliable
 Same platform for all applications  Long experience of
developing control systems

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Valmet DNA architecture
Control room Windows Server:
Engineering
¯

Windows Server:
Windows PC’s Information management

Redundant Process controllers Interfaces to

controllers third party systems

Field buses

IO units
Variable speed drives

Safety system
Motors
Field devices 4-20 mA

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Valmet DNA scalability and architecture

 Valmet DNA is truly scalable system starting from a tiny system and
extending to large system
 The communication of Valmet DNA is using tag names. Tag names
are unique through out the whole system
 Valmet DNA can access and work via internet or modem line if
needed. Future integration of several mills working like one single
installation is possible
 Valmet DNA has good capabilities for remote accessibility.
 Valmet DNA supports full redundancy down to I/o level

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 Valmet DNA redundancy
Backup Power Supply for
- control node cabinets and rack I/O’s
Redundant hard Optional power backup for
disks and backup - control room devices and
tape device servers

Information Server Engineering Server Operator Interface

Alarm Processing

Redundant control room bus and process bus

Back-up (BU) PCS PCS PCS GTW-LIS GTW-LIS
Redundant
Redundant power supplies and
hard disk
Interface controller
Redundant M120 I/O units
Redundant process
controller PLC PLC

Redundant
Redundant PLC
PROFIBUS DP interface
Field Bus
devices
Redundant
I/O power
supply
per rack.

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Valmet DNA user interface and history data

 Valmet DNA has integrated user interface for operators, flexibility to

use known operating environments like windows, Internet explorer
tools, Excel, etc.
 Valmet DNA user interface provides good integration to history,
reporting and analyze tools
 Valmet DNA history (Info) provides advanced tools for history trending,
analyzing and reporting
 Valmet DNA has advanced integrated documentation , administration
and diagnostics/troubleshooting tools
– E.g. troubleshooting: “time machine” feature in operator graphic window

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Valmet DNA Operate – efficient problem solving
Time machine feature for any picture
Switch to history mode
History mode indication
 For collected tags
– History replay from any picture
– Drag ’n Drop to analysis tools

Select time in history and replay

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DNA Report Tracer – trend and analyse tool

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DNA Report Tracer

Events now connected

together with the
corresponding trend row

Usability enhancements in
the legend area enable
flexible online configuration

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Alarms & Events Management
History mode in event browser

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ACN MR Controller

 ACN MR is Modular Rail mounted controller

 ACN MR is a multifunctional controller and member of ACN controller
family. ACN MR controller is used in centralized, distributed and
embedded applications
 ACN MR can be also used in standalone applications with or without
connection Valmet DNA system
 ACN MR is application and communication compatible with other
Valmet DNA controllers
 ACN MR controller can be redundant

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Valmet DNA process controllers

 Valmet DNA ACN controllers can run complex control algorithms for
e.g. predictive and multivariable controls. With competitor system
algorithms are typically implemented in separate Windows
workstation.
 Valmet DNA ACNs are using multitasking operating systems, so it’s
possible download and run applications in parallel with real time
control functions.
 All Valmet DNA ACN controllers are using the same application
language and tools
 As an option there is conformal coating available for the controllers

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ACN process controller family
Reliable Controllers with Flexible Field Options

A complete controller family for process

control applications and external interfaces.
– ACN RT large expandable controller ACN RT
- all field buses supported
- centralized installations
• ACN CS compact controller
- all field buses supported ACN CS
- field and centralized installations
• ACN MR compact controller
- all field buses supported
ACN MR ACN SR1
- field and centralized installations
• ACN SR1 small rail mounted controller
- with ACN I/O
- for embedded field installations

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Valmet DNA I/O units

 All I/O units can be changed during the operation (hot swap)
 All digital inputs units have time stamping feature. Resolution is 1 ms
or 2 ms depending on the unit. There is no limit for the number of
“sequence-of-event” signals
 As an option there is conformal coating available for the units.
 Valmet DNA I/O units have electronic over current protection feature.
There is no need to use fuses in field connections.
The exception are digital output units with mechanical- or solid state
relay

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ACN I/O product family
Key features

 ACN I/O is modern I/O family which combines the best features
of centralized and distributed I/O in one compact design
 Simplifies system design, cabinet assembly and
commissioning
 Best performance and features
– Speed - fast controls down to 20 ms
– Extensive diagnostics
– High accuracy of AI and AO
– 1 ms sequence of events (SOE)
– Hot swapping
– HART embedded
– Channel specific isolation
– 115-240 VAC DI and DO units
– G3 environmental specification with optional lacquered
units
– Operating temperature 0...+70 °c
– High packing density
 Connected with Ethernet to ACN controller

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ACN I/O product series

 Two series of ACN I/O: ACN M80 I/O

– M80 for ordinary process control and  DIN-Rail mounting
monitoring. • Max. 16 modules per
– M120 when high isolation voltage is group
required and for vibration sensors. • Field signals directly
 1 millisecond accuracy for digital connected or to
terminal board via flat-
(on/off) alarms throughout the cable to I/O module.
system!
 Easy maintenance by: ACN M120 I/O
– Extensive built-in diagnostics. • DIN-Rail mounting
– Simulator and status window in • Max. 16 modules per
operator station. group
– “Hot swapping” module change. • Field connection via
cable and connector
module

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ACN I/O M120 series
I/O units for demanding industrial applications

 All M120 series I/O units have 1500 VAC isolation voltage between
logic part and I/O channels (ref IEC60664-1: Table 2 and 4 + Annex A &
IEC 61010-1 table D.4)
 Analog I/O units and some digital units have isolation between I/O
channels 1500 VAC – 2200 VAC depending on the unit
 M120 I/O digital units can be used for high DC/AC line voltages without
external relays
 M120 I/O units uses the same power supply and controller units than
other ACN I/O units.
 M120 I/O units are mounted on MBI8 mounting board (8 I/O units).

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ACN I/O M120 series units

Analog units, 1500 VAC Digital units Other units, 1500 VAC
isolation between channels isolation between channels
AII8C DII8P24, DII8P48 FII4V
- 8 analog input channels -8 digital input channels - 4 channel frequency inputs
- voltage supply to transmitters - Self-powered short-circuit protected,opto-isolated, - 0 - 400 kHz
- 0/4 - 20 mA PNP input (24 or 48 VDC) - 24V P-type pulse inputs
- I/O channels have common ground
AII8CN TII4W3, TII4W4
- 8 analog input channels DII4U120, DII4U240 - 4 channel temperature input unit for RTD (PT-10,
- no voltage supply to transmitters -4 digital input channels PT-100,PT-1000)
- 0/4 - 20 mA - Potential free full wave rectified digital inputs for 120 - 3 wire or 4 wire connection
or 240 VAC inputs
AII8V - 2200 VAC isolation between channels TCI8
- 8 analog input channels - 8 channel temperature input unit for
DII8U120, DII8U240 thermocouples
- 0/1 - 5 V -8 digital input channels - 2 wire connection
AII4H - Potential free full wave rectified digital inputs for 120 -Thermocouples supported : J, K, T, E, S, R, B, N,
- 4 analog input channels or 240 VAC inputs G, C, D, Platinel II and EMF
- 0/4 - 20 mA HART - 1500 VAC isolation between the unit and the system
Vibration monitoring units
AOI4C DII8U48, DII4U125 - Vibration and triggering measurement units
- 4 analog output channels - 8/4 digital input channels
- 0/4 - 20 mA - Potential free/polarity free digital inputs for 48/125 Fast control units
VDC inputs - Servo control, valve position input
AOI4H - 2200 VAC isolation between channels
- 4 analog output channels DOI4RO
- 0/4 - 20 mA HART - 4 digital output channels
-Single pole, closing contact,polarity free 3.0-5.0 IBC, I/O Bus Controller
A//120-240 VAC or 0.3-5 A/ 24-125 VDC - Connects I/O group to ACN
- 2200 VAC isolation between channels - max. 32 I/O units / IBC controller

DOI8RO, DOI8IRO
- 8 digital output channels
-Single pole, closing contact,polarity free 1.0 A//120-
IPSP, I/O Power Supply
240 VAC or 0.3-3.0 A/ 24-125 VDC
- 1500 VAC isolation between the unit and the system - Power supply for I/O group
- For DOI8IRO: 2200 VAC isolation between channels - max. 32 I/O units / IPSP

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ACN I/O M120 units for vibration measurements

AIF8V AIF8T Isolation

-8 channels, 16 bits, -3 dB, 9.1 kHz, -8 channels, 16 bits, -3 dB, 9.1 kHz, - Field to system 1500 VAC
1500 VAC / 60 s, 50 μs (20 kHz) 1500 VAC / 60 s, 50 μs (20 kHz) - Between channels 1500 VAC

-Acceleration sensors - Rotation speed signals from the

synchronization sensors (for
-0…24 V voltage signals. example, RTS-226).
-4 mA constant current supply for The unit is equipped with a channel-
acceleration sensors specific current-limited operating
voltage supply for the transmitter.

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ACN I/O M120 units for turbine vibration
measurements and diagnostics

AIF4E AIF4V Isolation

Eddy current measurement for shaft Absolute vibration measurement - Field to system 1500 VAC
position or vibration measurement using accelerometers or - Between channels 1500 VAC
velomitors

- 4 input channels
- each channel configurable for - 4 input channels
both static and dynamic values, - each channel configurable for 2
- 2 calculated values per calculated values per
channel supported channel, rms or peak, vibration
- 100 ms update rate for protection acceleration or velocity
(API670) - 100 ms update rate for protection
- raw signal sample buffers and outputs (API670)
for external diagnostic applications - raw signal sample buffers for
- 4 output channels 4–20 mA, external diagnostic applications
any value to any output - 4 output channels 4–20 mA,
any value to any output

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Redundant ACN PCS and ACN I/O

 Redundancy improves the already high

availability of Valmet DNA
 Redundancy makes it possible to by-pass and
disconnect a failed part of the system
 Redundant ACN controllers can locate in
different rooms or buildings
 Redundancy for ACN RT, ACN CS and ACN
SR1 controllers
 Redundancy can be carried out in the
following steps
– redundant process network connection
(always)
– redundant process network and I/O field
bus connection
– redundant process network and redundant
PCS including redundant I/O field bus
– redundant ACN M120 I/O
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Redundant ACN I/O M120 units
New Key Features

 Redundancy for M120 I/O units

 Redundant I/O is used with redundant process controllers
 Redundant I/O’s can locate in the same or different cabinets
 Straightforward configuration of redundancy application

 I/O redundancy is used in applications where extremely high

availability is required

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Simulation of ACN I/O

 Simulation of ACN I/O is done with software. There are no

simulation switches in I/O units
 Simulation panel is activated from DNA Operate Operator Interface
 Versatile searching and sorting actions
 Simulation of one I/O channel or several I/O channels
 Event display for active simulated I/O channels

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Simulation display of ACN I/O

Order of columns can be Simulated I/O-value Simulation status Output read-back simulation status
defined in editor (blank with measurements)

Actual I/O-value

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Valmet DNA engineering

 Valmet DNA offer user friendly configuration tools. You can access
data by tag name, regardless of hardware or location .
 Valmet DNA allow centralized configuration from the operator or
engineering console in the control room. You can change
programming offline, and download without restarting the system
 Valmet DNA engineering has powerful tools for application generation
and mass modifications

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Extensive set of engineering features
Engineering and Maintenance Tools

 Scalable multiuser environment  State of the art network design,

for concurrent engineering hw-engineering and
 DNA Explorer – one documentation tool DNA Network
configuration and maintenance Designer
tool for control applications, field  Point and click operation for all
bus, field devices and network tasks: edit, online, check etc.
document management Efficient bulk data handling
 Uniform configuration for all field
interfaces
 WYSIWYG Graphical User
Interface design tool
 Integrated testing environment

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Valmet DNA diagnostic
Operation, Maintenance, Reporting,
Reporting Enterprise integration

Expert services

Firewall

Diagnostic from all levels:

 Network devices
Engineering
and
Maintenance
 System bus
 System nodes
 IO groups / units
 Field devices

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Valmet DNA diagnostic
System nodes – from Valmet DNA Operate

 Automatic system node

diagnostic displays:
– Redundant ACN
– Network, version, HW,
redundancy and field bus
information
– IO group statuses

Field buses 3 and 4 ACN IO

Field bus 5 – centralized rack
IO

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Extensive set of engineering features
Engineering and Maintenance Tools

 Scalable multiuser environment  State of the art network design,

for concurrent engineering hw-engineering and
 DNA Explorer – one documentation tool DNA Network
configuration and maintenance Designer
tool for control applications, field  Point and click operation for all
bus, field devices and network tasks: edit, online, check etc.
document management Efficient bulk data handling
 Uniform configuration for all field
interfaces
 WYSIWYG Graphical User
Interface design tool
 Integrated testing environment

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Scalable engineering environment
Engineering Server & Clients
Office
 Scalable multiuser environment Engineering Engineering
for concurrent engineering Clients 0-n Clients 0-n
– One common server for all engineering
data
– Multiple clients

 Backup server to strore control

application and system software
for automation downloads
– Data backup for user changeable
parameters (setpoints, production
targets,…)
– Bumpless download

 Alternative/additional flash 1111U U

U
U
2U U

memory backup in process

211U U
122U U
U
12U U
211U U
U
122U U
U

- Engineering Server
12U

controller
1U U
U
122U
U
AC/DC-POWERSUPPLIES(2) 1U
4K
AKUU

- DNA Field Device Backup

condition monitoring(CM) Server

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Process picture editor
DNA Operate Editor

 Features:
– WYSIWYG (what you see is what
you get) picture design tool
– Extensive library of three
dimensional devices, tanks,
pipelines and other process
components.
– Part of the engineering toolset

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Application loading
Bumpless download

 Modular loading: add, replace

and update the objects you
selected
– One application module to one
controller
 Bumpless online does not disturb
process
 To real process or to Virtual
Valmet DNA for testing
 Opens directly from DNA
Explorer

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Valmet DNA internal time synchronizing

Clock messages
Process controller node Valmet DNA master clock node
synchronizes Valmet IO buses

 There is one master clock node for the  If master clock node is down, another
whole system and all subsystems. node will be as master clock node
 The master clock node can be a ACN  Each node (ACN, Windows PC or server)
process controller node or a Windows has NCU (network communication)
node. software, which handles also time
 Time of the master clock set, when synchronizing
system started the first time  Time synchronizing by clock messages
(every 30 s) from master clock node,
resolution 1.0 µs

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Valmet DNA external time synchronizing

Atomic clock GPS Satelite

GPS receiver
NTP time server

Valmet DNA master clock node

 GPS receiver/NTP (Network Time  Same NTP time server can be used for
Protocol) time server is connected to synchronizing other non-Valmet DNA
Valmet DNA Ethernet network systems also
 With NTP protocol the accuracy of time
synchronizing is about 200 ns

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Functional descriptions

 Functional description
– Tells how the loop works and shows
the interlocking information.
 Integrated to operator interface
 Benefits
– Problem solving
– Fast star up’s
– Learning

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Interlocking signals and functional descriptions

t
ir gh
use
o
M

The interlockings page

displays the state of the loop
and any interlocking
connections to other loops.
From interlockings can also
found loop that triggered the
first interlocking ( ).

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New interlocking concept
Turn interlocking logic application to DNA Operate status view

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 New Interlocking concept

 Generate Interlocking status displays directly from intelocking

application
 Replaces old Web based interlocking displays generated via DNA
Help
 New Interlocking displays are available on DNA operate.
 No manual work for generation required.
– Displays will be generated automatically during application compilation
– Dowloaded to DNA Operate along other application
 Solution based on composite function blocks
 Requirements
– New templates for Interlocking applications (PID, MTR, MGVS)

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Valmet DNA nodes/terminology

Node name Function Hardware Software

DNA Operate Operator interface ACN PO or Windows & DNA
HP/DELL Operate operator
workstation interface sw.
Trend- and -Trend History and ACN AS or Windows server &
Event archive Alarm history database HP/DELL Server Information server
- “off the self” package Compact and tools sw.
Alarm Alarm handling ACN PO or Windows & Alarm
processor HP/DELL processor sw.
workstation
BU -Compiled application ACN PO or Windows & Back
packages HP/DELL node sw.
-System sw. for process workstation
controllers
-Run time parameters

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Valmet DNA nodes/terminology

Node name Function Hardware Software

Engineering -Engineering repository ACN AS or Windows server &
server -Engineering tools HP/DELL Server Engineering
Standard server/client sw.
Engineering -Engineering tools HP/DELL Windows &
client workstation or Engineering client
Laptop sw.
Information -Trend History and HP/DELL Server Windows server &
management Alarm history database Standard Information server
server -Reporting/analyze tools and tools sw.

Process -Process control ACN RT Real time operating

controller -Interfaces to I/O’s and ACN CS system & process
field buses ACN MR or controller sw.
- Interfaces to external ACN SR1
systems

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THANKYOU