Scribd
Upload
21 views17 pages

Manufacturing Processes

Uploaded by

expertdesignschool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
21 views17 pages

Manufacturing Processes

Uploaded by

expertdesignschool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 17

A Presentation on

Introduction to Manufacturing Processes

Presented by,
Vaibhav Salunkhe

EXPERT DESIGN SCHOOL


Manufacturing Processes

• A manufacturing process is a designed procedure that results in


physical and/or chemical changes to a starting work material with
the intention of increasing the value of that material.

EXPERT DESIGN SCHOOL


• Manufacturing Processes

Two basic types:


1. Assembly operations - join two or more components to create a new
entity called an assembly, subassembly, or some other term that refers
to the joining process.
2. Processing operations - transform a work material from one state of
completion to a more advanced state that is closer to the final desired
product.

EXPERT DESIGN SCHOOL


Processing Operations

Three categories of processing operations:


A Shaping operations - alter the geometry of the starting work material by various
methods. Common shaping processes include casting, forging, and machining.
B Property‑enhancing operations - add value to the material by improving its
mechanical and physical properties without changing its shape. Heat treatment is the
most common example
C Surface processing operations - are performed to clean, treat, coat, or deposit
material onto the exterior surface of the work. Common examples of coating are plating
and painting

EXPERT DESIGN SCHOOL


A .Shaping Processes – Four Categories

Most shape processing operations apply heat, mechanical force or a combination of these to
effect a change in geometry of the work material
I. Solidification processes - starting material is a heated into liquid or semifluid
II. Particulate processing - starting material consists of powders;
III. Deformation processes - starting material is a ductile solid (commonly metal)
IV. Material removal processes - starting material is a ductile or brittle solid

EXPERT DESIGN SCHOOL


1. Solidification Processes

• In which the starting material is heated into liquid or


semifluid that cools and solidifies to form the part
geometry; Most processes that operate this way are
casting.
• Casting process at left and casting product at right

EXPERT DESIGN SCHOOL


Particulate Processing

 In which the starting material is a powder, and the powders are formed and heated
into the desired geometry
 (1) Starting materials are metal or ceramic powders, which are (2) pressed and (3)
sintered

EXPERT DESIGN SCHOOL


3. Deformation Processes
• The starting work part is shaped by the application of forces that exceed the
yield strength of the material.
For the material to be formed in this way, it must be sufficiently ductile to avoid
fracture during deformation.
• To increase ductility (and for other reasons), the work material is often heated
before forming to a temperature below the melting point. Deformation processes
are associated most closely with metalworking and include operations such as
forging and
• extrusion, shown in Figure: (a) forging and (b) extrusion

EXPERT DESIGN SCHOOL


4. Material Removal Processes
• These operations remove excess material from the
starting workpiece so that the resulting shape is the
desired geometry.
• The most important processes in this category are
machining operations such as (a) turning, (b)
drilling, and (c) milling

EXPERT DESIGN SCHOOL


Machining Processes
Turning Processes
Operations that create cylindrical parts
Work piece rotates as cutting tool is fed into
the work

EXPERT DESIGN SCHOOL


Machining Processes
Drilling Processes
Cutting tools rotate and are fed into nonmoving secured work
pieces

EXPERT DESIGN SCHOOL


Machining Processes
Milling Processes
Operations that create flat or curved surfaces by progressively
removing material
Cutting tools rotate as the work piece is secured and fed into
the tool

EXPERT DESIGN SCHOOL


Assembly Operations
• The second basic type of manufacturing operation, in which
two or more separate parts are joined to form a new entity.
• Components of the new entity are connected either
permanently or semi permanently.

 Types of assembly operations:


1. Permanent joining processes – create a permanent joint
 Welding, brazing, soldering, adhesive bonding
2. Mechanical assembly – fastening by mechanical methods
 Threaded fasteners (screws, bolts and nuts);
 Permanent fastening (rivets ,press fitting)

EXPERT DESIGN SCHOOL


Joining and Assembly Processes
Mechanical Fastening
Use physical force to hold parts together
Mechanical fasteners or part design
Screws, bolts, rivets.

Welding
Operations that use heat, pressure,
or both to permanently join parts
Gas, arc, spot, and induction
welding

EXPERT DESIGN SCHOOL


Joining and Assembly Processes
Adhesive bonding
Bonding of adjoining surfaces by filling the gap
between each surface with a bonding material
Glue, cement.

©iStockphoto.com ©iStockphoto.com

EXPERT DESIGN SCHOOL


Joining and Assembly Processes
Soldering and Brazing
Operation in which metal surfaces are bonded
together by an alloy
Heated molten alloy flows between the adjoining
surfaces
When the heat is removed, the molten metal
solidifies and the metal surfaces are bonded

EXPERT DESIGN SCHOOL


THANK YOU

EXPERT DESIGN SCHOOL

You might also like