FLIP CLASS
Pneumatic PI
CONTROLLER
Submitted by: Under the supervision of
Ansh Tyagi Mr. Dan Singh
Diploma 3rd year/ 6th Sem (Assistant professor Dept.
Mechatronics engineering of ME & MTE)
Session (2021-2024)
Contents
Introduction of maintenance
Type of maintenance
Introduction of testing
Repair of maintewnance
Advantage of maintenance
Disadvantage of maintenance
Introduction of maintenance
Maintenance functions can be defined as maintenance, repair and
overhaul (MRO), and MRO is also used for maintenance, repair and
operations.[4] Over time, the terminology of maintenance and MRO has
begun to become standardized. The United States Department of DAny
activity—such as tests, measurements, replacements, adjustments, and
repairs—intended to retain or restore a functional unit in or to a specified
state in which the unit can perform its required functions.[5]
efense uses the following definitions:[5
Type of maintenance
• Corrective Maintenance
• The oldest type of maintenance, which is also the most expensive, is
known as corrective maintenance. All of that aside, corrective
maintenance isn’t bad and shouldn’t be left out of plans and
maintenance tasks.
• Corrective maintenance consists of fixing or replacing components after
failure, or when it’s about to happen. It’s often unscheduled – delaying
production and costing money – increasing its financial impact.
• Unplanned Corrective Maintenance (CNP) / Unplanned Maintenance
• This is what we call “emergency” or “reactive” maintenance. It consists
of unplanned maintenance activities done after the failure has
happened.
• Unplanned corrective maintenance is just that – unplanned. The idea is
that the machine failure preceding a corrective activity occurs in less
critical equipment. This way the financial impact is lower, allowing you to
be cost effective and continue production.
• Planned Corrective Maintenance (CPL)
• Also known as “urgent”, planned corrective maintenance happens after a
functional failure in a machine has occurred. It’s used to solve problems
that aren’t directly affecting the full operation of the equipment.
• This kind of corrective maintenance is programmed, making it less
expensive, safer, and faster than emergency corrective maintenance.
Once planning is done, it can be applied to assets of both low and high
importance.
• Preventive Maintenance
• Preventive maintenance is essential to ensure the efficiency and
reliability of industrial machinery. It’s associated with the detection,
replacement, and repair of components and assets before any failures
can occur.
• Preventive activities work to decrease the chance of equipment failure,
which usually arises from the improper operation of machines. These
techniques are already known as periodic reviews, routine lubrication,
calibrations, and inspections.
• Time Based Maintenance (TBM)
• TBM is the one we usually call “preventive” in the sector’s daily
maintenance schedule. Time-based maintenance is measured by
the usage time of the physical asset in question.
• TBM interventions are always periodic and fixed in the
maintenance plan,
and generally do not require specialized labor. This means they can be
executed by the maintenance team’s own operators, usually after
company training. Time-based maintenance includes visual inspection,
lubrication, machine cleaning, and predicted part replacement –
depending on the asset’s lifespan.
Intruoduction of testing
• Testing is the process of checking the product or the software for any
loopholes or any faults. Testing is very important task that can be done
multiple times while creating a product or after the product creation such
that there should be no bugs in the software product before the delivery
to the clieSoftware testing is the culmination of application development
through which software testers evaluate code by questioning it. This
evaluation can be brief or proceed until all stakeholders are satisfied.
Software testing identifies bugs and issues in the development process so
they're fixed prior to product launch.nt.
Repair of maintenance
Repairs are restoration work for when an asset breaks, gets damaged, or
stops working. Maintenance refers to routine activities and/or corrective
or preventive repair done on assets to prevent damage and prolong the
life expectancy.
• Partial failureThe asset still functions, but at a lower capacity. There are
also potential safety hazards. Corrective actions can get the asset back to
good health and full functionality before the identified issue leads to
complete failure.
• Complete failureThe asset has completely malfunctioned and can’t be
used until it is repaired. The amount of resources needed to fix the issue
will depend on the root cause of the failure.
Advantage of maintenance
• Lengthen asset lifespan.
• Lower risk of breakdowns.
• Increase efficiency.
• Decrease unplanned downtime.
• Promote health and safety.
• Boost customer satisfaction.
Disadvantage of maintenance
• Difficult to Control Budgets. ...
• Shorter Life Expectancies of Assets. ...
• Safety Issues. ...
• Time-consuming. ...
• Sporadic Equipment Downtime. ...
• Inefficient Use of Resources. ...
• Interferes With Planned Preventive Work. ...
• Collateral Damage.
