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Profibus

The document provides an introduction to Profibus, Profinet, Drive CLiQ and instrumentation cables. It discusses the history and evolution of Profibus and fieldbuses. It describes the components, communication, and applications of Profibus DP including master-slave and master-master communication. It also briefly introduces Profinet, Drive CLiQ and instrumentation cables.

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0% found this document useful (0 votes)
37 views46 pages

Profibus

The document provides an introduction to Profibus, Profinet, Drive CLiQ and instrumentation cables. It discusses the history and evolution of Profibus and fieldbuses. It describes the components, communication, and applications of Profibus DP including master-slave and master-master communication. It also briefly introduces Profinet, Drive CLiQ and instrumentation cables.

Uploaded by

syedtalha.ees
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Introduction to

Profibus,Profinet,
Drive CLiQ and
Instruments cable
Mansoor khan
Introduction
• Profibus (usually styled as PROFIBUS, as a portmanteau for Process Field Bus)
is a standard for fieldbus communication in automation technology and was first
promoted in 1989 by BMBF (German department of education and research) and
then used by Siemens.

• Profibus networks used to interface controllers like PLC with slave modules,
repeater stations, sensors, HMI, actuators etc.
PROFIBUS (Process Field Bus)
Three versions of the standard:
• Profibus FMS (1991)
• PLC-PLC, PLC-SCADA, PLC-Field device (complex, obsolete)

• Profibus DP (1994)
• Simpler than FMS, normally 1 master (PLC), several slaves (field
devices)
• Market leader

• Profibus PA (1995)
• Different and more robust physical layer (IEC 61158-2)

4
What is a Fieldbus?
Fieldbuses are real-time networks for sensors and actuators.

Used for the communication among sensors, actuators and controllers

Data and
Nodes
Management

Fieldbus
include
Diagnostic
Safety and
and
Security
Integration

5
The Automation Pyramid

Office Network: TCP IP,


Ethernet

Plant Network: Ethernet,


ControlNet

Fieldbus: FF, PROFIBUS PA,


LON
Simple fieldbus or
Sensor Bus:
CAN, DeviceNet, SDS, ASI-bus,
Interbus-S
Fieldbuses: the beginning
Traditionally in industries the communication was completly analog
Moving to digital communication brings many benefits:
• Immunity to noise;
• Less cabling;
20
• Better Diagnostic;
Fieldbus replace the traditional

[mA]
4 – 20 mA analog technology.

4
Q: Why 4-20 mA?

Measurement Range

Industriell Datakommunikation - Fieldbus 7


4-20 mA vs Fieldbus
4-20 mA Fieldbus

Information Analog Digital

Signal Integrity Low (EMI, Attenuation, ...) High

Communication Layer Phyisical Physical, Data Link,


Application

Diagnostic Minimal Extensive

Installation cost High Low

Cost per device Low High

8
Fieldbuses: field devices
One of the key requirements for the adoption of fieldbus is the distribuited intelligence.
To access the fieldbus sensors and actuators are required to implement a
communication stack.
Smart Sensors:
• Computetion capabilities;
• Communicate in a digital way;
• They use a communication standard (at least layers 1 and 2 of ISO/OSI);

9
Fieldbus Evolution
From the first proprietary solutions (’80) to the actually used standard (’90)

International
Predecessors Proprietary solutions
Standards

1969 1979 1991 … 1996

First PLC
(Modicon 084)

MODBUS
CAN Profibus FMS/DP/PA
HART FOUNDATION fieldbus

Industriell Datakommunikation - Fieldbus 10


Fieldbus Evolution
From the first proprietary solutions (’80) to the actually used standard (’90)

Industrial Ethernet Wireless Networks

2001 … 2006 2007 2009 2010

EtherCAT (2003)
Eth/IP (2001)
Profinet (2004)
SafetyNET (2006)

Release of
WirelessHART
Release of
ISA100.11a
Introduction of
IO-Link

Industriell Datakommunikation - Fieldbus 11


Fieldbus: the applications
Factory
Automation

Process
Automation FIELDBUS Automative

Home
Automation

12
Profibus DP
• DPM1 (Master Class 1):central controller which exchanges data
with the connected I/O devices (slaves).
• Determines the baudrate.
• Handles the Token;
• Several class1 masters are permitted, typical devices are
PLC, PC.

• DPM2 (Master Class 2): diagnostic and startup tool, typically a


configuration tool, can control one slave at a time.

• Slave: passive station which acknowledges messages or answers


per request

Industriell Datakommunikation - Fieldbus 13


• At least one master is mandatory.
• Profibus networks allow for multiple masters.
• In total 127 stations can be addressed

Industriell Datakommunikation - Fieldbus 14


Master-Slave Communication

The master with the token can make use of


communications to address any other stations
(masters and slaves).

DP Slave State Machine

The slave is in one of four possible states:


• Power_ON / Reset
• Wait for Parameters
• Wait for Configuration
• Data Exchange

Cyclic data exchange between a Class 1


master and a DP slave can only take place if
the DP slave is in the data-exchange state
(DXCHG).

Industriell Datakommunikation - Fieldbus 15


Master-Master Communication
A device can consist of multiple functions:

• a simple master master communication via


the master - slave combination;

• whenever one master has the token the


other PLC can be a slave to this master.

Using a DP-DP gateway:

• combination of two mono master


systems;

• simple data exchange between the two


masters up to 244 byte.

Industriell Datakommunikation - Fieldbus 16


Profibus transmission media
 RS-485
 Twisted cable
 Baudrate 9.6 kbit/s to 12 Mbit/s
 Maximum 32 devices
 Distance can be extended by means of repeaters
• 12 Mbit/s @ 100 m
• 187.5 kbit/s @ 1000 m

 Fiber Optic
 Single and Multi Mode
 Baudrate 9.6 kbit/s to 12 Mbit/s
 Distance can be extended by means of repeater to 100 km

 MBP-IS
 Twisted cable
 Fixed Baudrate of 31.25 kbit/s
 Maximum distance 1900 m
 Between 10 and 32 devices per segments
 Power Supply directly from the bus

Industriell Datakommunikation - Fieldbus 17


Profibus PA
• PROFIBUS PA is a variant of PROFIBUS DP that is specially designed for
improvement and replacement of conventional systems such as 4-20 mA and
HART in process automation.
• In contrast to PROFIBUS DP, data and power supply are transported over the
same two wires and there is an explosion proof option available. Furthermore,
PROFIBUS DP and PA are identical in terms of protocol and use.
• PROFIBUS certification is required for manufacturers according to an
instrumentation profile.
Profinet Introduction
Drive CLIQ
Instruments Cable
• Used within industrial manufacturing plants for control, communication, data and
voice
• transmission signals. These cables are used typically in industrial projects. They
are used to
• connect electrical instrument circuits and provide communication services in and
around
• process plants with detail signal transfer.
• Instrumentation cables are multiple conductor cables that convey low energy
electrical signals used for
• monitoring or controlling electrical power systems and their associated processes.
THANK YOU

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