Supply Chain Management
Unit III
SCM
Effective integration of the various intermediaries in the chain from suppliers of raw material to the manufacturer to the customer in order to have the right quantity at the right locations at the right time at the minimum cost and in order to meet the service requirements.
SCM
Raw material WIP Finished goods Stock points
Supplier
Manufacturing order
Distribution order
Customer order
Customer
Supply chain time lines
SCM - Objectives
Balancing costs of holding /not holding inventory Optimizing pre & post manufacturing inventory levels. Greater efficiencies from labor, space, equipment across companies Flexible planning and control mechanism Free capital tied up in the inventories Minimize transportation costs
Supply chain Elements
Customer Planning Purchasing Inventory Production Transportation
SCM-3 levels of activities
Strategic level
Number / size of the warehouses Size / location of warehouses Partnerships with suppliers Products to be manufactured Determine best distribution channels
SCM-3 levels of activities
Tactical measures that will result in cost benefits
Optimize the flow of product through the supply chain Impact of strategies for seasonal product, Trade off between capacity and inventory Alternatives to deal with shortages
SCM-3 levels of activities
Operational :decision at this level affect how the product moves along the supply chain
Schedule changes to production Taking orders from customers Moving products to the warehouses
Bridging the Gaps
Demand
When is a product wanted Where is it wanted How many or how much is demanded In what mix
Supply
When is a product made Where is it made How many to make / acquire How is to be delivered
FunctionsPhysical & Marketing
Physical
Function
Marketing
Right
Function
Production Procurement Storage Transport
product Right place Right time Right quantity
Push V/S Pull Strategy
Push Strategy :made to stock Pull Strategy : made to order
Push Strategy
Product Characteristics
Stable Predictable demand Low level of demand uncertainty Low margins
All production & distribution decisions are made on long term forecasts Problems
Forecasts are wrong Longer the period more the uncertainty
Functional products
Pull Strategy
Made to order Product characteristics
Unpredictable demand Shorter life cycle Greater variety High margins
Problems
Success depends on accuracy of information Agile production and distribution
Pull Strategy
Variety of product reaching market place matches the customer demand Products fashion , computers Process
Inventories of parts Assemble Decision based on accurate customer Demand
Which strategy to use
Is your product functional / innovative Should your SC be physically efficient or market responsive Where in the SC should you position inventories hedge against uncertain demand
Physically efficient V/s market responsive
Primary purpose Manufacturing focus Inventory strategy Lead time Approach to choosing supplier