Chapter 6 - Instrument System
Chapter 6 - Instrument System
CHAPTER 6 -
INSTRUMENT SYSTEM
Chapter 6 – Learning Outcomes
Q
Flow measurement - Differential-pressure type
Straight runs of about 20 times the pipe diameter before and 6 times the pipe
diameter after the orifice plate are recommended to allow the flow
disturbances to die out. Alternatively, the use of a straightening vane upstream
of the orifice plate reduces or eliminates the disturbances
Flow measurement – other d/p type sensors
Flow measurement – other d/p type sensors
The annular orifice used to measure the hot and dirty gases
in the steel industry. Here, the process flow passes through
an annular opening between the pipe and a disk-shaped,
concentrically located plate, and flow is indicated by the d/p
beta ratio (d/D) is the ratio between the diameter of the orifice plate (d
) and the internal diameter of the pipe (D)
Flow measurement – Magnetic Flowmeters
The liquid velocity slows the upstream signal and increases the
received frequency while speeding up the downstream signal and
decreasing the received frequency.
The difference in the measured frequencies is used to calculate the
transit time of the ultrasonic beams and thus the liquid velocity
Flow measurement – Ultrasonic Flowmeters
Ideally suited to measure the flow of corrosive liquids (both
types)
The Doppler meter:
• Frequently used in a “clamp-on” design, which can be attached
to the outside of existing pipelines.
• Low cost, which does not increase with pipe size.
• Not suitable for the measurement of clean fluids or clean gases
The transit-time type ultrasonic flowmeters:
• Often used in water treatment and chemical plant applications.
• Considerably more expensive than the Doppler version, but it
offers better accuracy.
• Usable only on relatively clean fluid applications.
• Introduce no restriction or obstruction to flow, so its pressure
drop is low.
Flow measurement – Vortex Shedding Meters
Vortex shedding
meters create
disturbances in
flow that are
measured to
calculate flow.
LIQUID-IN-GLASS
THERMOMETERS
The volume of a liquid
changes when the
temperature changes. When
liquid is placed in a glass
tube, the top of the liquid
moves with a change in
temperature.
Temperature measurement – Nonelectric sensors
INDUSTRIAL
THERMOMETERS
With this type of
thermometer, the glass
tube is not marked or
scaled.
Both the tube and the
scales are enclosed
in a metal case.
Temperature measurement – Nonelectric sensors
BIMETALLIC THERMOMETERS
The principle of differential thermal expansion is the basis of
operation for some thermometers such as bimetallic expansion
thermometers. When one material has a greater coefficient of
thermal expansion than another material, the difference in
expansion can be used as a measure of temperature by
direct reading or by connection to a mechanical linkage.
A bimetallic thermometer is a thermal expansion thermometer
that uses a strip consisting of two metal alloys with different
coefficients of thermal expansion that are fused together and
formed into a single strip, and a pointer or indicating mechanism
calibrated for temperature reading
Temperature measurement – Nonelectric sensors
Temperature measurement – Nonelectric sensors
Thermocouples (TC)
A TC is an assembly of two wires of unlike metals joined at one
end designated the hot end. At the other end, referred to as the
cold junction, the open circuit voltage is measured. Called the
Seebeck voltage, this voltage (electromotive force) depends on
the difference in temperature between the hot and the cold
junction and the Seebeck coefficient of the two metals
Temperature measurement – Electrical thermometers
Temperature measurement – Electrical thermometers
Temperature measurement – Electrical thermometers
Temperature measurement – Electrical thermometers
THERMISTORS
A thermistor is a temperature-
sensitive resistor consisting of
solid-state semiconductors
made from sintered metal oxides
and lead wires, hermetically sealed
in glass. They are available in
several shapes such as rods,
disks, beads, washers, and flakes
Temperature measurement – Infrared radiation thermometers
In a Bourdon tube
pressure gauge, a spring
is the elastic element that
changes shape with
changes in the force (the
pressure) exerted upon
it. Mechanical linkages
convert the spring’s
motion to that of a
pointer
Pressure measurement - Pressure-sensing Elements
A piezoelectric pressure
transducer:
When you use bubbler systems to measure liquid level, you install
a dip tube in a tank with its open end a few inches from the
bottom. A gas is slowly fed into the tube until the pressure is equal
to the hydrostatic head of the liquid in the tank. At that point, the
gas flow bubbles out of the end of the bubble tube.
Level measurement - Float-type Instruments
Displacer level gauges operate on Archimedes’ principle; they use the change
in buoyant force acting on a partially submerged displacer. A displacer consists
of a buoyant cylindrical object, heavier than the liquid, that is immersed in the
liquid and connected to a spring or torsion device that measures the buoyancy of
the cylinder. The measured level ranges match the displacer lengths
Level measurement - Ultrasonic sensor
An ultrasonic sensor is a
level measuring instrument
that uses ultrasonic sounds
to measure level. The
transmitter generates a
high-frequency sound
directed at the surface of
the material in the vessel.
Level measurement – (noncontact) Pulsed radar sensor