Lecture 4-Plant Systems
Lecture 4-Plant Systems
Lecture 4-Plant Systems
TECHNOLOGY
LECTURE FOUR
Chimney
Fly Ash &
Flue
Boiler Gases Flue Gases
Economizer ESP
Bottom
ash(wet ash) Fly ash
Cement Factory
Steam generating plant
The steam generating plant consists of a boiler for the
production of steam and other auxiliary equipment
for the utilization of flue gases
1) Boiler: The heat of combustion
in the boiler is utilized
to convert water into steam at
high temperature and pressure
Boiler at Kota Thermal Power Station
Steam generating plant
2) Superheater: The steam produced in boiler is wet
and is passed through a superheater where it is dried
and superheated. Increases efficiency
Steam generating plant
3) Economiser:
It’s essentially a feed
water heater and
derives heat from the
flue gases
Steam generating plant
4) Air Preheater: Increases the temperature of the air
supplied for coal burning by deriving heat from flue
gases. Air is drawn from the atmosphere by a forced
drought fan and is passed through air preheater
before supplying to the boiler furnace.
Steam Turbine
Dry and superheated steam from superheater is fed to
the steam turbine.
The heat energy of steam when passing over the blades
of turbine is converted into mechanical energy.
After giving energy to the turbine, the steam is
exhausted to the condenser which condenses the
exhausted steam by means of cold water circulation
Turbine – Full View
Boiler
Water tube boiler
Fire tube boiler
Boiler
Firetube boiler
hot gases pass through the tubes, feed water
surrounds them
Watertube boiler
steam and water circulate through drums and small
diameter tubes, gases of combustion pass around
them
Emf induced is called Induced Emf and if the conductor circuit is closed, the current will also
circulate through the circuit and this current is called induced Current
Power Plant or Power Generating Station: an industrial location that is utilized for the
Generation and Distribution of Electric Power in mass scale, in the order of several 1000
Watts
AllPower Generating Stations has an A.C. generator or an Alternator, which is basically a rotating
machine that is equipped to convert energy from the Mechanical Domain (Rotating Turbine) into
Electrical Domain by creating Relative Motion between a Magnetic Field and the Conductors
Depending on the type of fuel used, Power Generating Stations are broadly classified as:
1. Steam Power Plant
2. Diesel Power Plant
THERMAL POWER PLANT: Converts Heat into Electric Energy
3. Gas Turbine Power Plant
4. Nuclear Power Plant
5. Hydro Electric Power
Plant Mechanical Engineering Dept. HITEC 4
Steam Power Plant
Today, most of the electricity produced throughout the world is from Steam Power Plants
Steam Power Plant continuously converts the energy stored in fossil fuels (Coal, Oil, Natural
Gas) into shaft work and ultimately into electricity
Introduction
Energy released by burning of fuel Q 1 is transferred to water in Boiler (B)
Steam is generated (H2O(g)) at high pressure and Temperature
Steam expands in the Turbine (T) to a low pressure to produce shaft work WT
Steam leaving the Turbine (T) is condensed into water in the condenser (C)
Introduction
In Condenser (C), Cooling water from a river or sea circulates carrying away the heat released
during condensation Q2
Water (Condensate) is fed back to the boiler by the pump (P) requiring power WP and cycle
repeats
Working substance (Water)is undergoing a Cyclic Process → No change in its Internal Energy over the
cycle: ∫ dE =0
Introduction
Net Energy transferred to the unit mass of the fluid as Heat during the cycle must equal the net energy
transferred as Work from the fluid:
When the pressure in the jar reaches the pressure that corresponds to the
boiling point of water at 70°F (21 oC), the water will start to boil and vaporize
Mechanical Engineeri
ng Dept. HITEC 17
Steam Power Plant
Considering 1 kg of fluid :
Applying Steady Flow Energy (S.F.E.E.) to Boiler, Turbine, Condenser and Pump:
Equation
T
(i) For Boiler (as control volume)
Example 5.1
T
Consider a steam power plant operating on the
simple Ideal Rankine Cycle. Steam enters the
turbine at 3 MPa and 350 °C and is condensed in
the condenser at a pressure of 75 kPa.
Determine the thermal efficiency of this cycle.
Actual vapor power cycle differs from the ideal Rankine cycle as a result of irreversibilities in
various components
Fluid Friction and Heat Loss to the surroundings
are the two common sources of Irreversibilities
Other major source of irreversibility is the heat loss from the steam to the surroundings as the
steam flows through various components
⇒ As a result of irreversibilities:
Pump requires a greater work input
Turbine produces a smaller work output
pv
OR
Ts
hs
⇒
⇒ Higher is Tm1, higher will be ηRankine
T
Lower Pcond creates the possibility of air leakage into the
condenser
o Controls: to regulate:
• ignition
• burner firing rate
• fuel supply
• air supply
• exhaust draft
• water temperature
• steam and boiler pressure Mechanical Engineeri
ng Dept. HITEC 37
Steam Power Plant
Cooling Tower
A device that passes outside air over the water to remove the system heat from the water
Evaporation takes heat from the remaining water and adds to the capacity of the tower
Cooling Tower is limited in capacity to the amount of evaporation that occurs
Evaporation Rate is linked to the Wet-bulb Temperature of the outside air (humidity)
26 oC
29 oC
Mechanical Engineering Dept. HITEC 41
Steam Power Plant
Dry Bulb Temperature (DB): Temperature of the air, as sensed by a thermometer, freely
exposed to the air but shielded from radiation and moisture
o If the surrounding air is very dry, the moisture will evaporate quickly,
causing the WB to drop lower
o If surrounding air is very wet (high relative humidity), rate of
evaporation will be very low and the WB reading will be closer to the
DB reading
o WB can never be higher than the DB
Mechanical Engineering Dept. HITEC 42
Steam Power Plant
Cooling Tower
1- Natural-Draft Towers
Natural-Draft Tower does not have a blower to move air through the tower
Water is sprayed into the top of the tower through spray heads, and some of the water evaporates as it falls
to the bottom of the tower
Mustbe located in the path of prevailing winds
Cooling Tower
2- Forced or Induced-Draft Towers
They have a fan to move air over a wetted surface
Presence of fans provides a means of regulating air flow, to compensate for changing atmospheric and load
conditions, by fan capacity manipulation
Dynamometer
A device that can measure Force, Power, or Speed
E.g., power produced by an engine motor or other rotating prime mover can be calculated by simultaneously
measuring Torque and Rotational Speed (RPM)
Pom = Mechanical Power Output (W) Nd = Dynamometer speed (rpm) Tq = Dynamometer Torque (Nm)
Electrical(with a Generator):
T9 = 21 o C=
Tw = 18 C = o
Me chanical Engineering Dept. HITEC 57