DC Machines
DC Machines
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DC Generator
All the generators work on the Principle of dynamically induced emf.
It states that whenever number of magnetic lines of force i.e flux linking with
conductor or a coil changes, an electromotive force is set up tn that conductor or
coil.
The change in flux associated with conductor can exist only when there exist a
relative motion between a conductor and the flux.
The relative motion can be achieved by rotating conductor with respect to flux or
by rotating flux with respect to a conductor.
So a voltage gets generated in the conductor, as long as there exist a relative motion
between conductor and the flux.
Such an induced emf which is due to the physical movement of coil or conductor
with respect to the flux or movement of flux with respect to coil or conductor is
called dynamically induced emf.
Working Principle of DC Generator
Position 1 − The induced EMF is zero because, the movement of coil sides is
parallel to the magnetic flux.
Position 2 − The coil sides are moving at an angle to the magnetic flux, and hence
a small EMF is generated in the loop.
Position 3 − The coil sides are moving at right angle to the magnetic flux, therefore
the induced EMF is maximum.
Position 4 − The coil sides are cutting the magnetic flux at an angle, thus a reduced
EMF is induced in the coil sides.
Position 5 − No flux linkage with the coil side and the coil sides are moving
parallel to the magnetic flux. Therefore, no EMF is induced in the coil.
Position 6 − The coil sides move under a pole of opposite polarity and hence the
polarity of induced EMF is reversed. The maximum EMF will induce in this
direction at position 7 and zero when it is at position 1. This cycle repeats with
rotation of the coil.
It is clear that the generated EMF in the loop is alternating one. It is because
any coil side (say AB) has EMF in one direction when under the influence of N-pole
and in the other direction when under the influence of S-pole. Hence, when a load is
connected across the terminals of the generator, an alternating current will flow
through it. Now, by using a commutator, this alternating emf generated in the loop
can be converted into direct voltage.
Construction of DC Generator
1.Yoke: The outer frame of a dc machine is called as yoke. It is made up of cast iron
or steel. It not only provides mechanical strength to the whole assembly but also
carries the magnetic flux produced by the field winding. The yoke serves following
two purposes
It supports the field pole core and acts as a protecting cover to the machine.
It provides a path for the magnetic flux produced by the field winding.
For large machines rolled steel, silicon steel ,cast steel is used which provides good
strength.
2. Magnetic field or Poles: The magnetic field system of a DC generator is the stationary
part of the machine. It produces the main magnetic flux in the generator. It consists of an
even number of pole cores bolted to the yoke and field winding wound around the pole core.
The field system of DC generator has salient poles i.e. the poles project inwards and each
pole core has a pole shoe having a curved surface. The pole shoe serves two purposes
It provides support to the field coils.
It reduces the reluctance of magnetic circuit by increasing the cross-sectional area of it.
The pole cores are made of thin laminations of sheet steel which are insulated from
each other. The field coils are connected in series with one another such that when the
current flows through the coils, alternate north and south poles are produced in the direction
of rotation.
3. Field Winding: The field winding is wound on the pole core with definite direction. It
helps in producing the magnetic field .
Exciting the poles as electromagnet . It is called field winding or exciting winding.
They are usually made of copper. Field coils are former wound and placed on each
pole and are connected in series.
When current is passed through these coils, they electro-magnetize the poles which
produce the necessary flux which is cut by the armature conductors when in motion.
4.Armature Core: The armature core of DC generator is mounted on the shaft and
rotates between the field poles. It has slots on its outer surface and the armature
conductors are put in these slots. The armature core is a made up of soft iron laminations
which are insulated from each other and tightly clamped together. In small machines, the
laminations are keyed directly to the shaft, whereas in large machines, they are mounted
on a spider. The laminated armature core is used to reduce the eddy current loss.
5.Armature Winding: The insulated conductors are put into the slots of the armature core.
The conductors are suitably connected. This connected arrangement of conductors is known as
armature winding. There are two types of armature windings are used – wave winding and lap
winding.
6.Commutator: A commutator is a mechanical rectifier which converts the alternating emf
generated in the armature winding into the direct voltage across the load terminals. The
commutator is made of wedge-shaped copper segments insulated from each other and from the
shaft by mica sheets. Each segment of commutator is connected to the ends of the armature
coils.
7. Brushes : The brushes are mounted on the commutator and are used to collect the current
from the armature winding. The brushes are made of carbon and is supported by a metal box
called brush holder. Brushes are stationary and resting on the surface of the commutator. The
pressure exerted by the brushes on the commutator is adjusted and maintained at constant
value by means of springs. The current flows from the armature winding to the external
circuit through the commutator and carbon brushes.
Types of DC Generator
Seperately Excited DC Generator
In this type of generator, the field excitation is provided from
a separate external source of DC voltage. The voltage source may
be a battery or another dc generator.
Depending on how electrically the armature winding is
connected to the field winding the self excited dc generators
are classified into three types.
1.Shunt generator
2.Series Generator
3.Compound generator
Shunt generator
In a shunt-wound generator, the field winding is connected across the
armature winding forming a parallel or shunt circuit. Therefore, the full terminal
voltage is applied across it. A very small field current I sh, flows through it because
this winding has many turns of fine wire having very high resistance R sh of the
order of 100 ohms.
The terminal voltage V across the load is same across
field winding as both are in parallel to each other.
The shunt field current is given as:
Induced emf requires to supply voltage drop and brush contact drop.
𝐸 =𝑉 + 𝐼𝑎𝑅𝑎 + 𝑉𝑏𝑟𝑢𝑠h
Series Generator
A series-wound generator the field coils are connected in series with the
armature winding. The series field winding carries the armature current.
The series field winding consists of a few turns of wire of thick wire of
larger cross-sectional area and having low resistance usually of the order of
less than 1 ohm because the armature current has a very large value.
Let Rse is the series field winding resistance.
DC Shunt Motor:
The Shunt field winding is connected across the armature.
V is the applied voltage due to which current IL flows through the line,
a current Ish through the shunt field winding and
Ia through the armature.
The field current is given by
Eb=V-Ia Ra -Vbrush
DC Series Motor
In the series motor, the field winding is connected in series with the armature
winding.
V is the applied voltage due to which a current IL flows
through the line, the series field winding and armature
conductors.
IL=Ise=Ia
Eb
DC Compound Motor
The armature and shunt field windings are connected in parallel with each other and
this parallel connection combination is then connected in series with the series field
winding.