Operation Research
Operation Research
RESEARCH
Exploring Operations Research –
A Quantitative Approach to Decision-Making,
• Models do not, and cannot, represent every aspect of a real-life problem/system because of its large and
changing characteristics.
• The key to model-building lies in abstracting only the relevant variables that affect the criteria of the
measures-of-performance of the given system and in expressing the relationship in a suitable form. However,
a model should be as simple as possible so as to give the desired result. On the other hand, oversimplifying
the problem can also lead to a poor decision. Model enrichment is done by changing value of variables, and
relaxing assumptions.
• The essential three qualities of any model are:
• • Validity of the model – model should represent the critical aspects of the
system/problem under study
• • Usability of the model – a model can be used for the specific purposes, and
• • Value of the model to the user.
METHODOLOGY OF OPERATIONS RESEARCH
After the problem is clearly defined and understood, the next step is to collect required data and then formulate a
mathematical model. Model formulation requires to define relationships among decision variables. Certain basic
Policies and Constraints There are certain constraints (limitations) on the use of resources, and such
constraints arise due to organizational policy, legal restraints or limited resources such as space, money,
manpower, material, etc. The constraints on the use of resources are expressed either in the form of
equations or inequalities.
Functional Relationships In a decision problem, the decision variables in the objective function and in
the constraints are connected by a specific functional relationship. A general decision problem model might
take the following form:
Linear Programming and Duality
Example 1. A manufacturing company is engaged in producing three types of products: A, B and C. The
production department produces, each day, components sufficient to make 50 units of A, 25 units of B and
30 units of C. The management is confronted with the problem of optimizing the daily production of the
products in the assembly department, where only 100 man-hours are available daily for assembling the
products. The following additional information is available:
The company has a daily order commitment for 20 units of products A and a total of 15 units of
products B and C. Formulate this problem as an LP model so as to maximize the total profit.
Decision variables Let x1, x2 and x3 = number of units of products A, B and C to be produced, respectively.
EG 2: A company has two plants, each of which produces and supplies two products: A and B. The plants can each
work up to 16 hours a day. In plant 1, it takes three hours to prepare and pack 1,000 gallons of A and one hour to
prepare and pack one quintal of B. In plant 2, it takes two hours to prepare and pack 1,000 gallons of A and 1.5 hours
to prepare and pack a quintal of B. In plant 1, it costs Rs 15,000 to prepare and pack 1,000 gallons of A and Rs 28,000
to prepare and pack a quintal of B, whereas in plant 2 these costs are Rs 18,000 and Rs 26,000, respectively. The
company is obliged to produce daily at least 10 thousand gallons of A and 8 quintals of B. Formulate this problem as
an LP model to find out as to how the company should organize its production so that the required amounts of the two
products be obtained at the minimum cost.
LP model formulation The data of the problem is summarized as follows
Decision variables Let
x1, x2 = quantity of product A (in ’000 gallons) to be produced in plant 1 and 2, respectively.
x3, x4 = quantity of product B (in quintals) to be produced in plant 1 and 2, respectively.
The LP model
Minimize (total cost) Z = 15,000x1 + 18,000x2 + 28,000x3 + 26,000x4
Eg 3: An electronic company is engaged in the production of two components C1 and C2 that are used in radio
sets. Each unit of C1 costs the company Rs 5 in wages and Rs 5 in material, while each of C2 costs the company Rs 25
in wages and Rs 15 in material. The company sells both products on one period credit terms, but the company’s labour
and material expenses must be paid in cash. The selling price of C1 is Rs 30 per unit and of C2 it is Rs 70 per unit.
Because of the company’s strong monopoly in these components, it is assumed that the company can sell, at the
prevailing prices, as many units as it produces. The company’s production capacity is, however, limited by two
considerations. First, at the beginning of period 1, the company has an initial balance of Rs 4,000 (cash plus bank
credit plus collections from past credit sales). Second, the company has, in each period, 2,000 hours of machine time
and 1,400 hours of assembly time. The production of each C1 requires 3 hours of machine time and 2 hours of
assembly time, whereas the production of each C2 requires 2 hours of machine time and 3 hours of assembly time.
Formulate this problem as an LP model so as to maximize the total profit to the company.
ADVANTAGES OF MODEL BUILDING
Models, in general, are used as an aid for analysing complex problems. However, general advantages of
model building are as follows:
1. A model describes relationships between various variables (factors) present in a system more easily than
what is done by a verbal description. That is, models help the decision-maker to understand the system’s
structure or operation in a better way. For example, it is easier to represent a factory layout on paper than to
construct it. It is cheaper to try out modifications of such systems by rearrangement on paper.
2. The problem can be viewed in its entirety, with all the components being considered simultaneously.
3. Models serve as aids to transmit ideas among people in the organization. For example, a process chart
can help the management to communicate better work methods to workers.
4. A model allows to analyze and experiment on a complex system which would otherwise be impossible
on the actual system. For example, the experimental firing of INSAT satellite may cost millions of rupees
and require years of preparation.
5. Models considerably simplify the investigation and provide a powerful and flexible tool for predicting
the future state of the system (or process).
APPLICATIONS OF OPERATIONS RESEARCH
Some of the industrial/government/business problems that can be analysed by the OR approach have been
arranged by functional areas as follows:
Finance and Accounting
Dividend policies, investment and portfolio Break-even analysis, capital budgeting, management, auditing,
balance sheet and cash cost allocation
and control, and financial flow analysis planning
Claim and complaint procedure, and public Establishing costs for by-products and
accounting developing standard costs
Marketing
Selection of product-mix, marketing and export Sales effort allocation and assignment
Planning Launching a new product at the best possible
time
Advertising, media planning, selection and Predicting customer loyalty
effective packing alternatives
Purchasing, Procurement and Exploration
Optimal buying and reordering with or Replacement policies
without price quantity discount Bidding policies
Transportation planning Vendor analysis
• Production Management
• Facilities planning
• Location and size of warehouse or new plant, Logistics, layout and engineering design
• distribution centres and retail outlets Transportation, planning and scheduling
• Manufacturing
• Aggregate production planning, assembly Employment, training, layoffs and quality
• line, blending, purchasing and inventory control
• Control Allocating R&D budgets most effectively
• Maintenance and project scheduling
• Maintenance policies and preventive Maintenance crew size and scheduling
• maintenance Project scheduling and allocation of resources
• Personnel Management
• Manpower planning, wage/salary Negotiation in a bargaining situation
• administration Skills and wages balancing
• Designing organization structures more Scheduling of training programmes to maximize
• effectively skill development and retention
• Techniques and General Management
• Decision support systems and MIS; Making quality control more effective
• forecasting Project management and strategic planning
• Government
• Economic planning, natural resources, social Urban and housing problems
• planning and energy Military, police, pollution control, etc.
COMPUTER SOFTWARE FOR OPERATIONS RESEARCH
Many real-life OR models require long and complex mathematical calculations. Thus, computer software packages that are used to do these calculations rapidly and effectively have
become a part of OR approach to problem solving. Computer facilities such as spread sheets or statistical and mathematical
software packages that make such analysis readily available to a decision-maker.
Prentice-Hall distributes some of the leading software packages for quantitative approach to decisionmaking. The features of a
few such software packages are explained as follows.
• Quantitative Systems for Business Plus (QSB+), Version 3.0, by Yih-long Chang and Robert S Sullivan, is a software package
that contains problem-solving algorithms for operations research/management science, as well as modules on basic statistics, non-
linear programming and financial analysis. QSB+ gives tips for getting started, presents tutorials on how to use it, details the
special functions and steps involved in using each program. Because of the friendliness of this microcomputer software, the user
will not encounter much difficulty.
• Quantitative Systems for Operations Management (QSOM), by Yih-long Chang, is an interactive userfriendly system. It contains
problem-solving algorithms for most of the important operations management problems and associated information systems.
• Value STORM: MS Quantitative Modelling for Decision Support, by Hamilton Emmons, A D Flowers, Chander Shekhar, M
Khot and Kamlesh Mathur, is a special version of Personal STORM Version 3.0 developed for use in the operations
research/management science.
• Excel 97 by Gene Weiss Kopf and distributed by BPB Publications, New Delhi, is an easy-to-use taskoriented guide to Excel
Spread sheet applications. It displays data in a wide variety of charts, creates, maintains and sorts databases, while taking
advantage of improved file-sharing capabilities.
• Linear Interactive Discrete Optimization (LINDO) is also a popular package for solving LP models on personal computers. It
was developed by Linus Schrage Lindo in his book: An Optimization Modeling System, 4th ed. (Palo Alto, CA: Scientific Press,
1991)