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19 views24 pages

Capp

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PRASHANTH
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© © All Rights Reserved
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APPA

INSTITUTE OF ENGINEERING & TECHNOLOGY, KALABURAGI


DEPARTMENT OF MECHANICAL ENGINEERING

A
LECTURE
ON

COMPUTERIZED MANUFACTURE PLANNING


& CONTROL SYSTEM

DATE: 20th APRIL 2019 By:


TIME: 8-10 Asst.Prof. PRASHANT MULGE
CLASS: 6TH SEM “B” B.E., M.Tech.,(Ph.D.)
1
2
PROCESS PLANNING
Process planning is a preparatory step before manufacturing,
which determines the sequence of operations or processes needed
to produce a part or an assembly.
COMPUTER AIDED PROCESS PLANNING
The use of computers for process planning is called as Computer Aided Process
Planning or simply CAPP. With CAPP the routine clerical tasks of the manufacturing
engineers are reduced, so they can invest their time in more productive tasks. Further,
with computers it becomes easier to generate production routings that are rational,
and consistent without depending on the experience or the judgment of the
individuals.

Computer-aided process planning (CAPP) is the use of computer technology to


aid in the process planning of a part or product, in manufacturing. CAPP is the link
between CAD and CAM in that it provides for the planning of the process to be used in
producing a designed part.
APPROACHES TO CAPP

1.Variant or Retrieval CAPP

2. Generative CAPP
VARIANT / RETRIEVAL CAPP
 In the retrieval type of CAPP system the
various parts to be manufactured are
classified, given codes and grouped
within certain families.
 Within each part family standard process
plan is established, which is stored in the
computer. This process plan is also used
for the new parts that come under the
same family.
 The system developed is such that it is
easier to retrieve the process plans for
the new work parts. The whole process
plan documents the operations as well as
the sequence of operations on different
machines.
 The retrieval CAPP system offers lots of
flexibility as one can do lots of editing
and changes as per the requirements.
GENERATIVE CAPP
 In the generative process planning systems new
plan is made automatically from scratch for each
part using the computers, without involving
human assistance.
 The computer program uses a set of algorithms
that enables it to take a number of technical and
logical decisions to attain the optimum final
manufacturing process plan. One has to give
certain inputs to the systems like detailed
description of the part to be manufactured.
 This CAPP system synthesizes the design of the
optimum process sequence based on the analysis
of the part geometry, material and other relevant
parameters.
BENEFITS OF CAPP
PRODUCTION PLANNING AND CONTROL (PPC)

“Production planning and control (PPC) deals with logistic

problems that are encountered in manufacturing. Also PPC deals with

scheduling the production, delivery of parts, planning the manpower

and equipment resources for the production”.


PPC DEALS WITH THE ISSUES LIKE…
 What products are to be produced?

 How many products are to be produced?

 Where to produce?

 How to obtain raw materials?

 How to schedule the production?

 How to deliver the parts?

 How to plan the man power?

 How to obtain equipment resources?


TYPICAL ACTIVITIES OF PPC
MATERIAL REQUIREMENT PLANNING(MRP)
“MRP is a computer based information system for ordering and

scheduling of raw materials and other components used to produce

end products”.
Material requirements planning (MRP) is a system for
calculating the materials and components needed to manufacture a
product. It consists of three primary steps: taking inventory of the
materials and components on hand, identifying which additional ones
are needed and then scheduling their production or purchase.
OBJECTIVES OF MRP SYSTEM
 To improve customer service by meeting delivery schedules promised and
shortening delivery lead times.
 To reduce the inventory cost by reducing inventory levels.
 To improve plant operating efficiency by better use of productive resources.
 To ensure that material and components are available for production, and final
products are ready for dispatch.
 To maintain minimum inventory but also ensure right quantity of material is
available at the right time to produce right quantity of final products.
 To ensure planning of all manufacturing processes, this scheduling of different job
works as to minimize or remove any kind of idle time for machine and workers.
Structure of MRP System
Process Plan

Master
Sales forecast Production Sales orders
Schedule
Product
Inventory Material design
Bills of
status file requirement
materials file Manufacturing
Planning
Database

Planned Order Order release


order release rescheduling requirements
INPUTS AND OUTPUTS OF MRP
ADVANTAGES OF MRP SYSTEM
 Helps to minimize inventory level.
 Increase inventory turnover.
 Track material requirements.
 Identifies shortage in inventory items.
 Helps to track raw material, work-in-process and finish goods.
 Helps to plan the procurement schedule.
 Determines the most economical lot sizes for order.
 Computes quantities required for safety stock.
 Calculate bill of material (BOM) and assemblies required.
 On time delivery.
 Customer service and responsiveness.
CAPACITY PLANNING
“Capacity Planning is concerned in determining labour and

equipment resources that are required to meet the current master

production schedule as well as long term future production need of

the firm.”
ADVANTAGES OF MRP SYSTEM
ADVANTAGES OF MRP SYSTEM
ADVANTAGES OF MRP SYSTEM
ADVANTAGES OF MRP SYSTEM
ADVANTAGES OF MRP SYSTEM
ADVANTAGES OF MRP SYSTEM

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