Lesson 2 Basic Hydraulics

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Basic Hydraulics II

TF Introduction to
Industrial Mechanic-Millwright
Hydraulic Cylinder Piston Area
In lesson one we learned that the Force
developed by a cylinder is proportional to
its piston Area and the Pressure applied.
The area of the piston on the Rod-side is
reduced by the area of the rod and,
therefore, the force developed on the
return stroke of the cylinder will be less
than on the extend stroke.
This rod-side area is called Annulus Area
Area of a Piston
Area = .7854 D²

D = Area
.7854

Annulus area =
Piston area – Rod area
Volume of a Cylinder
Volume (in³) = Area (in²) × Length (in)
Used to calculate cylinder speed
The volume on the rod-side of the cylinder
will be less than on the cap-side because
of the space taken up by the rod.
This reduced volume will cause the
cylinder to travel more quickly on the
return than the extend stroke
Pump Delivery
The flow rate in a hydraulic system is
determined by the pump.
The flow rate into a cylinder will determine its
speed.
A Hydraulic Pump’s Out-put is usually given in
gallons/minute (gpm) or litres/minute (lpm)
A cylinder’s volume is given in cubic inches (in³)
so we must know the relationship between cubic
inches and gallons.
One U.S. gallon = 231 cubic inches (in³)
Hydraulic Pumps
A fluid is pushed, not drawn, into a pump

Piston Pump
Hydraulic Pumps
Fluid is carried from the Inlet (low
pressure) side of the pump to the Outlet
(high pressure) side.

Rotary Pump
Hydraulic Pumps
Pumps do not pump
Pressure; they create
Flow.
Pressure is caused
by resistance to Flow
Flow is measured
either by its Velocity
(fps) or its Flow Rate
(GPM)
Cylinder Speed
The speed of a cylinder depends on its piston
area and the rate of flow into it.

Speed (in/min) = Flow (in³/min)


Area (in²)

Flow (in³/min) = Speed (in/min) × Area (in²)


Flow:
Area (in²) = Flow (in³/min) Volume/Time
Speed (in/min)
V/t

S A

Cylinder Speed Piston


Speed of a Cylinder
Example
Find the speed of a cylinder if the bore is
4” and the pump size is 8 GPM?
Solution:
First, convert GPM into in³/min:
8 x 231 = 1848 in³/min
S = V/t (flow) ÷ A
S = 1848 ÷ .7854(4)²
S = 147 in/min
Exercises
1. Find the speed (velocity) of a cylinder if
the pump delivery is 3 GPM and the
cylinder bore is 5” dia.

2. Determine the pump size (GPM) if a 2”


bore cylinder rod must travel at 120
in/min.

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