09 MT2010 Brake System

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MT 2010 TRAINING

Brake System
Objectives

You will know the Atlas Copco Minetruck


MT2010, from the inside and the outside,
including hydraulic & electrical systems, safety,
basic maintenance routines and troubleshooting.

Content
Overview Engine and fuel system
Safety Transmission and axles
Hydraulics introduction Steering and Dump
Gauge Cluster Brakes
Electrical System General maintenance
MT 2010
Brake System

General Introduction.
MT 2010
Brake System
Atlas Copco Wagner’s Spring Applied Hydraulic Released Brake
Assembly
MT 2010
Brake System
TYPICAL AXLE BREAKDOWN SHOWN
MT 2010
Brake System

ACCUMULATOR
CHARGE VALVE
MT 2010
Brake System

ITEM QTY P/NUMBER DESCRIPTION COMMENTS

1 5537788800 ACC. CHARGE VALVE INCLUDES ALL ITEMS EXCEPT SEAL KITS

1 1 5540608700 MANIFOLD BODY

2 1 5540608800 CHARGE VALVE SERVICE WITH ITEM 3

3 1 5537812200 SEAL KIT

4 1 5540922200 PRIORITY FLOW CONTROL SERVICE WITH ITEM 5

5 1 5537812300 SEAL KIT

6 1 5540482300 RELIEF VALVE SERVICE WITH ITEM 7

7 1 5537812400 SEAL KIT

8 1 5537545500 BREATHER SERVICE WITH ITEM 9

9 1 5537812500 SEAL KIT

10 1 5501173800 COUPLER (QUICK CONNECTOR)

11 1 5540609000 PLUG

12 1 5540609100 O – RING

13 1 5540609200 PLUG

14 1 5540609300 O – RING
MT 2010
Brake System

Accumulator Charge Valve.


MT 2010
Brake System CHARGE VALVE – SYSTEM AT REST
MT 2010
Brake System CHARGE VALVE – SYSTEM AT REST

0
MT 2010
Brake System ENGINE START UP

1
AIR BLEED CLOSED, ACCUMULATOR STARTS CHARGING

2
AIR BLEED CLOSED, ACCUMULATOR FULLY CHARGED

3
AIR BLEED CLOSED, ACCUMULATOR FULLY
CHARGED, TOTAL PUMP FLOW TO PILOT SYSTEM

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MT 2010
Brake System

5
MT 2010
Brake System

RELEASE PARK BRAKE


6
MT 2010
Brake System

APPLY SERVICE BRAKE


7
MT 2010
Brake System

RELEASE SERVICE BRAKE


8
MT 2010
Brake System

APPLY PARK BRAKE


9
MT 2010
Brake System

0
MT 2010
Brake System

1
MT 2010
Brake System

BRAKE HUB PORTING

2
MT 2010
Brake System

BRAKE TESTING PROCEDURES

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We are committed to your
superior productivity through
interaction and innovation.

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