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    Utcl Nathdwara - 03.02.2024

    Uploaded by

    shahiashy
    This document provides a fault progression summary from Infinite-Uptime for UTCL, NATHDWARA from till 03rd FEB 2024. It highlights that 49 diagnostic reports have been generated so far, saving 160 hours of downtime. The summary also lists 6 ongoing issues with machinery including high vibration amplitudes recorded at bearings on a Kiln feed and cement mill gearbox.

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    Utcl Nathdwara - 03.02.2024

    Uploaded by

    shahiashy
    15 views5 pages
    This document provides a fault progression summary from Infinite-Uptime for UTCL, NATHDWARA from till 03rd FEB 2024. It highlights that 49 diagnostic reports have been generated so far, saving 160 hours of downtime. The summary also lists 6 ongoing issues with machinery including high vibration amplitudes recorded at bearings on a Kiln feed and cement mill gearbox.

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    This document provides a fault progression summary from Infinite-Uptime for UTCL, NATHDWARA from till 03rd FEB 2024. It highlights that 49 diagnostic reports have been generated so far, saving 160 hours of downtime. The summary also lists 6 ongoing issues with machinery including high vibration amplitudes recorded at bearings on a Kiln feed and cement mill gearbox.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    15 views5 pages

    Utcl Nathdwara - 03.02.2024

    Uploaded by

    shahiashy
    This document provides a fault progression summary from Infinite-Uptime for UTCL, NATHDWARA from till 03rd FEB 2024. It highlights that 49 diagnostic reports have been generated so far, saving 160 hours of downtime. The summary also lists 6 ongoing issues with machinery including high vibration amplitudes recorded at bearings on a Kiln feed and cement mill gearbox.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 5

    Weekly Reliability Report

    Fault Progression Summary

    UTCL, NATHDWARA
    Key Highlights– Till 03rd FEB 2024
    Infinite -Uptime has generated total 49 reports so far with
    total savings up to 160hrs

    Detail Of Notifications Nos.

    No. Of Machines Digitized 74

    No. Of Sensors Installed 149

    No. of Diagnostic Reports Generated 49

    No. of Diagnostic Reports Closed/Action Completed 44

    No. Of Diagnostic Reports Open/Action Planned 5

    Total Downtime Hours Saved(In Hrs) 160

    www.infinite-uptime.com
    Open Report Details
    Created Recommendation
    Machine Name Fault Fault Progression Trend Spectrum Remarks
    Date

    High overall amplitude recorded at Health status of


    equipment is same, no Inspect the Head Shaft DE bearing
    Head Shaft DE bearing and minor 19 Dec
    Kiln 1 Feed BE 1- HEAD SHAFT (Kiln 1 significant changes are with respect to defects within
    Feed BE 1- Head Shaft DE)
    bearing defect frequencies (BPFI) is 2023 raceway & rolling elements, then
    identified in spectra of Head Shaft observed.
    replace the bearing.
    DE bearing (22244).

    1.In an Opportunity Check the


    pinion/gear for high backlash and
    increased tooth clearances and if
    High vibration amplitude recorded found above limits, then adjust /
    Cement Mill-2 PS GEAR BOX in Gearbox intermediate shaft Health status of equipment repair. 2.To confirm the defect, rpm of
    (Cement Mill-2 PS GB IM1 NDE is same, no significant 29 Nov
    bearing. Improper Gear meshing each shaft in gearbox and no. of teeth
    changes are observed 2023
    is suspected due to gear wear of each gear & bearing designation
    between pinion/gear. details are required, provide the
    same. 3. Conduct the WDA of
    gearbox oil on immediate basis and
    share the report with Infinite Uptime.

    1.Re-lubricate Fan both bearings as a


    preliminary action. 2.In an
    RAW MILL -2 FAN-2 (RM-2 FAN DE) Minor bearing defect frequencies Health status of equipment
    is same, no significant 22 Nov Opportunity Inspect the Fan DE &
    (BPFO) is identified in spectra of
    changes are observed 2023 NDE bearings with respect to defects
    Fan DE & NDE bearings (22240).
    within raceway & rolling elements,
    then replace the bearing.

    www.infinite-uptime.com
    Open Report Details
    Created Recommendation
    Machine Name Fault Fault Progression Trend Spectrum Remarks
    Date
    1.In the next opportunity Check the
    gears for high backlash & increased
    tooth clearances, if found above limits
    fluctuation in all three then adjust / repair.
    Vibration characteristics Indicates velocity trend are incresed 11 Jan 2. To confirm the defect, rpm of each
    Coal Mill-1 Main Drive L41 MD1-GB I/P
    improper Gear meshing in the shaft in gearbox and no. of teeth of
    DE from 5-10mm/s to 5- 2024
    Gearbox. each gear is required, provide the
    20mm/s same.
    3. Conduct the WDA of gearbox oil on
    immediate basis and share the report
    with Infinite Uptime.
    Crusher Main drive- CRUSHER Velocity trend is increasing and
    (Crusher main drive-Crusher DE) vibration characteristics 1. Check & correct the alignment
    Indicates minor misalignment Only fluctuation in axial 30 Jan between Motor & Rotor Pulleys.
    between Motor & Crusher velocity, Overall trend of 2024 2. Inspect the condition of belts
    pulleys. velocity (RMS) shows
    and check them for proper tension.
    progression 8 (mm/s to
    3. Ensure that Rotor NDE bearing is
    13mm/s) in last 15days
    properly lubricated.

    www.infinite-uptime.com
    Thank you!

    For more details contact our customer success team.

    www.infinite-uptime.com

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