Lesson 22
Work System Design
Flow Process Charts: Examples
Dr. Inderdeep Singh
Department of Mechanical and Industrial Engineering
1
Types of Flow Process Charts
Worker/Operator type
Material type
Equipment type
Worker-type Flow Process Chart
A worker-type flow process chart is a flow process chart which
records what the worker does.
Worker-type flow process charts are frequently used in the
study of jobs which are not highly repetitive or standardized.
For example, Service and maintenance work, laboratory
procedure and the work of supervisors and executives can be
recorded on charts of this type.
The charting procedure used in compiling a worker-type
flow process chart is almost similar as material-type flow
process charts.
Worker type (Active) Material/Equipment type (Passive)
Drills casting Casting drilled
Carries to bench Carried to bench
Picks up bolt (Bolt) Picked up
Inspects for finish Finish inspected
9.0 metres
Example of a worker-
type flow process
chart: Serving dinner
in a hospital ward
Source: Introduction to work study, ILO, Geneva
Worker-type flow process chart: Serving dinners in a hospital ward
Current method Improved method
Material-Type Flow Process Chart
It records how material is handled or treated.
It shows the introduction of all materials whether raw
material or finished components and represents all
information regarding operations and inspections carried out
during the process diagrammatically.
Equipment-Type Flow Process Chart
A flow process chart which records how the
equipment was used.
It will not indicate any movement of men or
materials.
Case Study
Suppose a typist has to take dictation from the author’s
office.
He has to type the letter, copy the letter and get letters
attested by the author.
He has to prepare the envelope and put these letters in the
envelope.
Finally place the letter and copy aside the tray.
Author’s office is 20 feet away from typist office.
Construct a flow process chart.
Source: www.slideshare.net/kapiljain752
Figure
Solution:-