Scribd
Upload
106 views18 pages

Reverse Engineering

The document describes the process of reverse engineering a mobile phone charger. It involves: 1) Researching the manufacturing process and component design to aid disassembly. 2) Carefully disassembling the charger to expose the printed circuit board and components. 3) Analyzing each component and their roles in converting alternating current to direct current needed to charge a phone battery. 4) Reassembling the charger exactly as it was, with special care taken to reconnect components properly on the printed circuit board.

Uploaded by

kanha dd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
106 views18 pages

Reverse Engineering

The document describes the process of reverse engineering a mobile phone charger. It involves: 1) Researching the manufacturing process and component design to aid disassembly. 2) Carefully disassembling the charger to expose the printed circuit board and components. 3) Analyzing each component and their roles in converting alternating current to direct current needed to charge a phone battery. 4) Reassembling the charger exactly as it was, with special care taken to reconnect components properly on the printed circuit board.

Uploaded by

kanha dd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 18

Reverse Engineering

- Mobile Charger
Reverse Engineering Procedure

01 Research
Learning about the manufacturing
processes. 02 Disassembly
Exposing the circuits.

03 Analyse &
Evaluate
Examining the all components and
their roles.
04 Reassembly
Reconstructing exactly.
01 Research
Learning about the manufacturing processes.
A mobile charger is a device that
provides electrical energy into a cell
battery by forcing current through it.

Understanding the design of


decive, hardware detailed
dimensions, manufacturing
processes.

Disassembly Reassembly
learning about the manufacturing Dismantling properly ensures proper
processes helps to dismantle reassembly.
properly.
AC currents need to be converted to smaller
DC to charge the phone’s battery.

Most mobile phones are usually used low


level of DC current of 5V.
02 Disassembly
Exposing the circuits.
Disassembly

Opening the
seals Back of PCB
Printed conducting layers, IC’s, ..etc.
with an artwork pattern.

Components
Carefully
connected on
Examining charger
PCB
Revisit

01 Research

02 Disassembly

01
02
03
04
03 Analyse &
Evaluate

04 Reassembly
03 Analyse & Evaluate
Examining all the components and their roles.
Components:
Terminals
EE1300V
Transformer
6.8uf/500V
Capacitor

470uf/10V
10uf/50V Capacitors
Capacitor Resistor 222nf Capacitor
10ohm It is connected
This is a fusible Resistor between primary &
prevents damage from secondary grounds
overloading (Transformer) to stop
electromagnetic
interface.

USB 3.0 Adaptor


(Female) 2.2nf/ 630V
Capacitor
Diodes
Components:

Bridge Rectifier
Resistors MB10F

MD1801
Transistor

Back of PCB
With conducting layers
connections
Analysis:
AC

- AC to DC convertion does not take place directly.

- First AC (220V / 50Hz) is converted to DC. And then to AC (15kHz -


50kHz).
DC
- Finally to DC (~5V/2A).

- AC (220V / 50Hz) is converted to DC by using the circuit shown below:


MB10F - Bridge Rectifier
- Using this cicuit we get nearly smooth DC (with AC
help of Capacitor - 6.8uf)
MB10
F

DC
Analysis:

- And the output of previous circuit is fed to the oscillatory


circuit.

- Oscillatory circuit is the circuit made of Transister (in our


case MD1801), fast switching diode, capacitors (10uf, 2j222j),
resistors on back of PCB. Switching diode

- the transistor and fast switching make the DC voltage to AC Primary winding
(15kHz-50kHz) which is thousands of times faster. It looks
almost like cloack pulse.
Secondary
Winding
- This output is fed to the transformer. The transformer has 3
windings - primary, secondary, auxillary.
Low currents are fed to primary winding.
Auxillary winding is used to run oscillatory circuit.
Auxillary
Winding
Analysis & Evaluate:

AC to DC Conversion
The output at primary and auxillary winding is induced in
Capacitor
secondary winding (step-down ~ to 10V). 470uf/10V
And this is connected to a diode and capacitor (470uf/10V).
This rectifies and smoothens the voltage (~5V) .

It is used to stop the electromagnetic


Interface.
Analysis & Evaluate:

Charging:
USB
Final output is fed to USB 3.0 Female Adaptor. Adaptor
And to smart phones.

USB
- Universal Serial bus.
04 Reassembly
Reconstructing exactly.
Reassembly

Sealing

Seperated Components Original Device


Replacing PCB

Examining
Components on
PCB
Thank you

You might also like