Wind Energy Systems - Unit 3
Wind Energy Systems - Unit 3
Wind Energy Systems - Unit 3
Elchin Targuluyev
[email protected]
Unit 3
Wind Turbine Generators
2
Wind Turbine Generators
Introduction to WT Aerodynamics
Vertical Axis Wind Turbines
Horizontal Axis Wind Turbines
Momentum Theory and Betz Limit
Wind Turbine Efficiency
Wind Turbine Wakes
Coefficient of Power
BEM Theory
Blade number effects
Performance of HAWT
3
Rotor Design 4
Introduction to WT Aerodynamics
Aerodynamics deals with the motion of air and the forces acting on bodies in
motion relative to the air
5
Introduction to WT Aerodynamics
6
Introduction to WT Aerodynamics
7
Introduction to WT Aerodynamics
Lift and Drag Forces
8
Introduction to WT Aerodynamics
Lift and Drag Forces
9
Introduction to WT Aerodynamics
Lift and Drag Forces
𝐿/ 𝑙 𝐿𝑖𝑓𝑡 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h Where ρ is the air density (1.25 kg/m3),
𝐶𝑙= =
1 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈 2 𝐴𝑐 U is the undisturbed air velocity
2
c is the airfoil chord length
l is the airfoil span
𝐷 /𝑙 𝐷𝑟𝑎𝑔 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h A is the projected airfoil area (chord x span)
𝐶𝑑= =
1 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈2𝑐
2 10
Introduction to WT Aerodynamics
Lift and Drag Coefficients
11
Introduction to WT Aerodynamics
Lift and Drag Coefficients
12
Introduction to WT Aerodynamics
Drag Coefficient (Automobile)
13
Introduction to WT Aerodynamics
Drag Reduction in the Nature
14
Introduction to WT Aerodynamics
Lift Force
15
Introduction to WT Aerodynamics
Wing Airfoil Nomenclature
16
Introduction to WT Aerodynamics
Wing Airfoil Nomenclature
• The rounded leading edge prevents flow separation there, but sharp
trailing edge causes a separation which generates the lift. 17
Wing Airfoils
18
Wing Airfoils
19
Wing Airfoils
20
Wing Airfoils
21
Stall
22
Wing Airfoils
23
Drag Machine Model - VAWT
24
Lift Machine Model - HAWT
25
Vertical Axis Wind Turbines
26
Vertical Axis Wind Turbines
27
Vertical Axis Wind Turbines
29
Vertical Axis Wind Turbines
1. Wind Energy Explained – Chapter 3.4, Section 3.4.6 – Lift versus Drag Machines
2. Wind Turbine Technology – Chapter 5 – Wind Turbine Aerodynamics Part (A) – Section: Aerodynamic
3. Wind Turbines – Chapter 3 – Basic Concepts of Wind Energy Converters – Section 3.1 – Rotors with Vertical
Axis of Rotation
30
Horizontal Axis Wind Turbines
31
Horizontal Axis Wind Turbines
32
Other HAWT Concepts
33
WAVT and HAWT in 30 rpm
34
Midterm Grades
Maximum: 6
Mean: 83% 3
Median: 86% 2
0
Not Attended Less than 70 70-80 80-90 90-100
35
Momentum Theory and
Betz Limit
36
Momentum Theory and Betz Limit
𝜌 𝐴∞ 𝑈 ∞ =𝜌 𝐴𝑑 𝑈 𝑑=𝜌 𝐴𝑤 𝑈 𝑤
Where,
∞ subscript refers to conditions far upstream, 37
d subscript refers to conditions at disc and
w subscript refers to conditions in the far wake
Momentum Theory and Betz Limit
Assumptions:
1 2
Kinetic Energy: 𝐸= 𝑚 𝑣 ( 𝑁𝑚)
2
Considering a cross sectional area A, through which the air passes at the velocity v, the Volume V flowing
through during a certain time unit, the “volume flow” is equal to:
And the mass flow with the air density ρ is equal to:
𝑘𝑔
˙
𝑚= 𝜌 𝑣𝐴 ( )
𝑠
39
Momentum Theory and Betz Limit
The equations expressing the kinetic energy of the moving air and the mass flow yield the amount of
energy passing through cross-section A per unit time, which is identical to the power P:
1 3
𝑃= 𝜌 𝑣 𝐴 (𝑊 )
2
This is the amount of energy present in the flowing air.
However, we need to find the amount of energy that can be
extracted from it.
Or
)
41
Momentum Theory and Betz Limit
We need to use another equation to derive the ratio v1/v2 that gives us the maximum power.
Using the law of conservation of Momentum, the force which the air exerts on the converter can be
expressed as:
𝐹 =𝑚 ˙ ( 𝑣1 − 𝑣 2 ) ( 𝑁 )
Using Newton’s third law of Motion (Action equals reaction), this force, thrust, must be counteracted by
an equal force exerted by the converter on the airflow. The thrust pushes the air mass at velocity v’,
present in the plane of flow of the converter. The Power required for this is equal to:
′
˙ ( 𝑣1 − 𝑣 2 ) 𝑣 ′ (𝑊 )
𝑃 = 𝐹 𝑣 =𝑚
42
Momentum Theory and Betz Limit
Now we have two different equations for Power. On one hand, we can have power in the airflow before
and after entering the converter, on the other hand, from the thrust and the flow velocity. We equate these
two to get the relationship for the flow velocity v’
1
𝑃= ˙
𝑚 ¿
2
1 𝑚
𝑣′= ( 𝑣 1+ 𝑣 2 ) ( )
2 𝑠
′ 1 𝑘𝑔
˙
𝑚= 𝜌 𝐴𝑣 = 𝜌 𝐴 ( 𝑣 1 +𝑣 2 ) ( )
2 𝑠 43
Momentum Theory and Betz Limit
For reference with use the available power in a free stream of the wind:
44
Momentum Theory and Betz Limit
The ratio between the mechanical Power extracted by the converter and
that of the undisturbed air stream is called the “power coefficient”,
1
𝜌 𝐴( 𝑣 21 − 𝑣 22)( 𝑣1 + 𝑣 2)
𝑃 4
𝑐𝑃 = =
𝑃0 1
𝜌 𝐴 𝑣13
2
With some rearrangement, we can show the power coefficient directly as a function of the
velocity ratio v2/v1
[ ( ) ][ ]
2
𝑃 1 𝑣 𝑣2
𝑐𝑃 = = 1− 2 1+
𝑃0 2 𝑣1 𝑣1
45
Momentum Theory and Betz Limit
We successfully represented power coefficient , i.e. ratio of the extractable mechanical power
to the power contained in the air stream, with only variable of the ratio of air velocities
[ ( ) ][ ]
2
𝑃 1 𝑣 𝑣2
𝑐𝑃 = = 1− 2 1+
𝑃0 2 𝑣1 𝑣1
Thus,
)
46
Momentum Theory and Betz Limit
𝑑𝑐 𝑃 1 α
= ( − 3 α 2 −2 α +1 ) =0 2
3 α + 2 α −1=0
𝑑𝑎 2
We know that the ratio of the wind speeds cannot be zero, therefore is the ratio where the is at
Maximum
47
Momentum Theory and Betz Limit
[ ( ) ][ ]
2
𝑃 1 𝑣2 𝑣2 1
= [ 1− α ] ( 1+α )
2
𝑐𝑃 = = 1− 1+
𝑃0 2 𝑣1 𝑣1 2
In this equation, we substitute , which results in the maximum power coefficient to be:
𝟏𝟔
(𝒄 𝑷 )𝒎𝒂𝒙 = =𝟎 .𝟓𝟗𝟑
𝟐𝟕
This is called the Betz Limit and it is the MAXIMUM Power Coefficient any theoretical wind turbine can achieve
48
Momentum Theory and Betz Limit
Power coefficient versus the flow velocity ratio of the flow Flow conditions of the stream through an ideal disk-
before and after the energy converter shaped energy converter with the maximum possible
extraction of mechanical power
49
Real Power Coefficient of WTGs
50
BETZ Limit
Rotation of the
Finite number
wake behind Frictional Drag
of Blades
the rotor
51
Thrust Coefficient
1 2
𝑇 = 𝜌 𝐴 2 𝑣 [ 4 𝑎 ( 1− 𝑎 ) ]
2
Here, a is called the Axial Induction factor and can be found using the formula
𝑣1 −𝑣2
𝑎=
2
𝑇 Thrust Force
𝐶𝑇 =
1
𝜌 𝐴 𝑣2 Dynamic Force
2
52
“BETZ Turbine” Operating Parameters
53
Wind Turbine Efficiency
The overall efficiency of a wind turbine is a function of both the rotor power coefficient
and the mechanical (including electrical) efficiency of the wind turbine
𝑃 𝑜𝑢𝑡
𝜂 𝑜𝑣𝑒𝑟𝑎𝑙𝑙 = =𝜂 𝑀𝐸𝐶𝐻 𝑐 𝑃
1 3
𝜌 𝐴𝑣
2
()
54
Wind Turbine Wakes
55
Ideal HAWT with Wake Rotation
56
Ideal HAWT with Wake Rotation
57
Stream tube model of flow behind
rotating WT Blade
58
Wake Rotation
[(
𝑑𝑇 =( 𝑝 2 −𝑝 3 ) 𝑑𝐴= 𝜌 Ω+
1
2 ) ]
𝜔 𝜔 𝑟 2 2 𝜋 𝑟𝑑𝑟
59
Wake Rotation
′
𝑎 =𝜔/ 2 Ω
The thrust of annular element then becomes:
1
𝑑𝑇 =4 𝑎 ( 1+ 𝑎 )
′ ′ 2 2
𝜌 Ω 𝑟 2 𝜋 𝑟𝑑𝑟
2
60
Wake Rotation
𝒂 ( 𝟏− 𝒂 ) 𝜴 𝟐 𝒓 𝟐 𝟐
= =𝝀𝒓
𝒂 ′ (𝟏+ 𝒂) 𝑼
𝟐
61
Wake Rotation
𝜴 𝒓 𝝀𝒓
𝝀𝒓= =
𝑼 𝑹
Now we derive an expression for torque on the rotor by applying conservation of angular
momentum:
′ 𝟏 𝟐
𝒅𝑸=𝟒 𝒂 (𝟏 − 𝒂 ) 𝝆 𝑼 𝜴 𝒓 𝟐 𝝅 𝒓𝒅𝒓
𝟐
62
Wake Rotation
𝑑𝑃=Ω 𝑑𝑄
Using the previous two equations and using the expression for
1
𝑑𝑃= 𝜌 𝐴𝑈
2
3 8
𝜆
2 [
𝑎
′
( 1 −𝑎 ) 𝜆
3
𝑟 𝑑 𝜆𝑟
]
63
Wake Rotation
𝑑𝑃
𝑑 𝐶𝑝=
1
𝜌 𝐴𝑈 3
2
Solving for Cp
𝝀
𝟖
𝑪 𝒑= 𝟐 ∫ 𝒂 ′ (𝟏 − 𝒂) 𝝀𝒓 𝒅 𝝀𝒓
𝟑
𝝀 𝟎
64
Wake Rotation
𝒂𝟐 𝟐
𝟐𝟒 ( 𝟏 − 𝒂 ) ( 𝟏− 𝟐 𝒂)(𝟏 − 𝟒 𝒂)
𝑪𝒑 = 𝟐 ∫[ ] 𝒅𝒂
𝒎𝒂𝒙
𝝀 𝒂 𝟏
(𝟏 −𝟑 𝒂)
65
Theoretical Max. Cp with Wake
rotation
66
Induction factors for WT with wake
rotation
67
Cp for different Rotor Types
68
Achievable Power Coefficients of
three-bladed Rotor
69
Cp and Tip speed ratio λ
70
Blade Element
Momentum Theory
71
Blade Element Theory
Blade Element Theory provides values for the normal force (Thrust) and tangential
force (Torque) for a section of the blade as a function of angle of attack and the
airfoil characteristics
72
Blade Element Momentum Theory
Blade Element Momentum (BEM) or “Strip” Theory refers to the determination of wind
73
Blade Element Momentum Theory
74
Blade Element Momentum Theory
75
Blade Geometry for Analysis
76
Aerodynamic rotor forces and
torques over the blade length
77
Rotor Blade Twist (Linear Variation
for blade pitch control)
78
BEM Theory – Resultant Equations
Normal Force on a section at distance r, and differential torque due to the tangential force
𝟏 𝟐
𝒅 𝑭 𝑵= 𝑩 𝝆 𝑼 𝒓𝒆𝒍 ( 𝑪𝒍 𝐜𝐨𝐬 𝝋+ 𝑪 𝒅 𝐬𝐢𝐧 𝝋 ) 𝒄𝒅𝒓
𝟐
𝟏 𝟐
𝒅𝑸=𝑩𝒓𝒅 𝑭 𝒕 =𝑩 𝝆 𝑼 𝒓𝒆𝒍 ( 𝑪 𝒍 𝐬𝐢𝐧 𝝋+ 𝑪 𝒅 𝐜𝐨𝐬 𝝋 ) 𝒄 𝒓 𝒅𝒓
𝟐
79
BEM Theory – Resultant Equations
𝜑 =tan
−1
( )
2
3 𝜆𝑟
8 𝜋 𝑟 sin 𝜑
𝑐=
3 𝐵 𝐶 𝑙 𝜆𝑟
81
BEM Theory – Resultant Equations
82
BEM Theory – Resultant Equations
𝜑=
2
3
tan
−1
( )
1
𝜆𝑟
8𝜋𝑟
𝑐= ( 1− cos 𝜑 )
𝐵 𝐶𝑙
83
BEM Theory – Resultant Equations
𝜽 𝑷 =𝝋 − 𝜶
𝜽 𝑻 = 𝜽 𝑷 − 𝜽 𝑷 ,𝟎
84
BEM Theory – Resultant Equations
85
INFLUENCE OF COMMITTING SECTIONS OF
THE BLADE AREA NEAR THE HUB ON Cp
86
Influence of Blade Twist on Cp
87
Influence of Thickness-to-chord
ratio on Cp
88
Existing Rotor Blade Designs
Three Bladed rotors
89
Influence of Number of
Blades
90
Influence of Number of Blades
91
Influence of Number of Blades
92
Influence of Number of Blades
93
Rotor Power Curve – Loss Factors
94
Rotor Power curve as a function of
blade numbers (no drag)
95
Rotor Power and Torque
(for WKA-60)
96
Power Output – Pitch vs Stall
Control
97
Rotor Design
98
Procedure for Rotor Design
1 2 3 4
Determine basic Define Blade Calculate rotor Solve for a and a’
rotor parameters Shape performance and
modify blade
design
99
1. Determine Basic Rotor
Parameters
Rotor Diameter
Number of blades
Airfoil selection
100
Define Blade Shape
1. Obtain and evaluate aerodynamic properties of airfoils, from base of blade to tip (chord,
flow angle/angle of relative wind, twisting angle
101
Calculate Rotor Performance and
Modify Blade Design
• The torque equations from momentum and blade element theory can be equated
with Cd=0
102
Calculate Rotor Performance and
Modify Blade Design
103
Calculate Rotor Performance and
Modify Blade Design
104
Solving for and α
105
Iterative solution using a and a’
Another equivalent solution method starts with guesses for a and a’ , from which flow
conditions and new induction factors are calculated:
106
Iterative solution using a and a’
107
Loads on Wind Turbines
108
Wind Turbine “Directives”
- Produce Energy
- Survive
- Be cost effective
109
Loads affecting WTG Operation
Cyclic Loads
Stochastic loads
111
Cyclic Loads
result of such factors as the weight of the blades, wind shear, and
yaw motion.
112
Transient loads – Including Impulsive
114
Loads and Stresses on the Rotor
115
Vestas V80 – Full Power
116
Sources of Loading
117
Various Operating Conditions
- Aerodynamics
- Gravity
- Dynamic Interactions
- Mechanical Control – Operational loads arising from actions
of the control system (e.g., braking, yawing, blade-pitch
control, generator disconnection)
118
Various Operating Conditions
119
Various Operating Conditions
120
Various Operating Conditions
121
Various Operating Conditions
122
Sources of Loading
- Tower interference
- Gravitational loads
- Centrifugal Loads
124
Recommended Reading
125
Design Load Assumptions
126
International Standards for WT
design/certification
International Electrotechnical Commission
(IEC), 61400 series
The IEC 61400 is a set of design requirements made to ensure that wind
128
IEC 61400 Series
IEC 61400-1 – Design requirements for Wind Turbines
IEC 61400-2 – Design requirements for small Wind Turbines
IEC 61400-3 – Design Requirements for offshore Wind Turbines
IEC 61400-4 – Gears
IEC 61400-5 – Wind Turbine Rotor Blades
IEC 61400-11 – Acoustic noise measurement techniques
IEC 61400-12 – Wind Turbine power performance testing
IEC 61400-13 – Measurement of mechanical loads
IEC 61400-14 – Declaration of apparent sound power level and tonality values
IEC 61400-21 – Measurement and assessment of power quality
IEC 61400-22 – Conformity testing and certification
IEC 61400-23 – Full-scale structural testing of rotor blades
IEC 61400-24 – Lightning protection 129
132
Design Load Assumptions –
Extreme wind conditions
133
Design Load Assumptions – Other
Environmental Influences
1. Temperature range
2. Air density
3. Solar radiation
4. Ice accretion
5. Bird strike
6. Orographic influences
7. Lightning
8. Earthquakes 134
Performance of HAWT
135
Introduction to WT Aerodynamics
Performance Curves
137
Annual Energy Production – AEP
Modeling: wind
Power curve from
resource over Estimated losses
manufacturer
projected area
Annual Energy
Production
Estimate (AEP) 138
Wind Statistics
139
Method od Bins – Wind Data +
Power Curve
140
Wind Data + Power Curve
141
Performance/Power Curves
142
Definition of Power Curve
143
Power Curve Parameters
• Cut-in Speed
• Rated Speed
• Cut-out Speed
• Air Density
• Temperature
• Pressure (Elevation above
sea level
144
Effect of wind shear and air density
145
Constant and variable
rotational speeds
146
Constant vs Variable Speed
147
Constant vs Variable Speed
148
Power Coefficients for Modern WTGs
149
Performance Measurement
and comparison with
Theoretical Curves
150
IEC 61400-12
• Wind measurement 2 to 4
diameters from the wind
turbine (recommended
distance 2.5D)
152
Measured and Certified Power
Curve
153
Effects of Turbulence Intensity
154
Mechanical and Civil Aspects
of Wind Turbines
155
Mechanical and Civil Aspects of
Wind Turbines
Rotor Hub
Drive Train
Tower
157
Blade Structure
158
Design Considerations
aerodynamic performance;
Structural strength;
Blade materials;
Recyclability;
Blade manufacturing;
Worker health and safety;
Noise reduction;
Condition/health monitoring;
Blade roots and hub attachment;
Passive control or smart blade options;
Costs. 159
Aerodynamic Performance
Solidity
Airfoil
Number of blades
161
Aerodynamic Performance
162
Structural Strength
163
Modern Designs – Blade Cross
section – Structural Strength
164
Modern Wind Turbines – Blade
Structure
165
Aircraft wings as model
166
Aircraft wings as Model
167
Experimental Designs – Past
Experience
168
Experimental Designs – Past
Experience
Rotor blade design with riveted duraluminum in the American MOD-0 Test Turbine
169
Experimental Designs – Past
Experience
Rotor blades made of extruded aluminum profiles of the Flowind-Darrieus rotors
170
Experimental Designs - WOOD
171
Modern Designs – Laying Fiberglass
into the Blade Mold
172
Recyclability
An important concern, especially for the future, is blade recyclability. As more and more
turbines are built, and are built, and as older turbines are replaced by newer ones, the issue
blade disposal and securing raw materials for new blades will become more significant. One
way, to deal with both issues, at least partly, is by making the blades or recyclable materials.
This is a relatively new topic of study, but is expected to become more significant over time
173
Blade Manufacturing
174
Blade Manufacturing
There are a number of options for manufacturing composite wind turbine blades. The most
important of these are summarized below:
1. Wet Lay-up
2. Pre-preg
3. Resin Infusion
4. Compression Molding
5. Pultrusion
Noise Reduction
A wind turbine’s rotor can be a source of unwanted sound (i.e. noise). One way to reduce the
noise is through the selection of suitable airfoils. Another way is to design the rotor to operate
best at a relatively low tip speed ratio.
There are different methods used to attach blade roots to the hub:
177
Blade root and hub attachment
Hütter Design
Modified Hütter Design
178
Blade root and hub attachment
(a) Threaded inserts being installed; (b) bladed root with threaded inserts
179
Blade Connection to Rotor Hub
Heavy dual steel flange in earlier rotor blades Blade connection with cross-bolts
180
Blade Connection to Rotor Hub
181
Blade Connection to Rotor Hub
182
Aerodynamic Control Options
Passive Control
• Pitch-Twist Coupling – Swept Blades
• Pre-bending
184
Wind Turbine Pitching
185
Pitch System
186
Lighting Protection
187
Blade De-Icing
188
Rotor Hub
189
Rotor Hub Types
190
Rotor Hub
191
Rotor Hub – Blade Connection
192
Rotor Hub – Pitch System and Blade
Connection
193
Nacelle
194
Nacelle Components
195
Main Shaft Options
196
Gearbox – Configuration and
Relative Cost
197
Gearbox – Configuration and
Relative Cost
198
Gearbox - Examples
199
Direct Drive Systems
200
201
Tower
• Considerations:
• Stiffness
• Transportation
• COST
202
Tower Types
Lattice
Concrete
Hybrid (Steel-concrete)
203
Typical Tower Configuration
204
Tower Wall Thickness
205
Tower Manufacturing - Plate Rolling
206
Tower Manufacturing – Plate Rolling
207
Tower Manufacturing
Small Sections Complete
208
Tower Manufacturing
Large Section Assembly
209
Tower Manufacturing
Installation of Tower Flanges
210
Tower Manufacturing
Large Section (Bottom) Complete
211
Tower Manufacturing
Inspection of Welding Seams
212
Tower Manufacturing
Moving to Painting Facility
213
Tower Manufacturing - Painted Tower
with Ladder and Cables Installed
214
Wind Turbine Foundation
215
Foundation Design
2. The highest loads acting on the wind turbine under stand-still conditions
(highest assumed wind speed – survival wind speed)
3. Highest loads during operation. The maximum tilting moment for the
foundation is determined by the rotor thrust. In turbines with blade pitch
control, rotor thrust reaches its peak at the rated power.
216
Wind Turbine Foundation
217
Foundation Types
1. Slab (Standard
2. Pile
1. Mono Pile
2. Multiple Piles
218
Slab (Standard) Foundation for
Steel Towers
219
Slab (Standard) Foundation for
Concrete Towers
220
Piled Foundation
221
Foundation Shapes - Square
222
Foundation Shapes - Circular
223
Foundation Shapes - Cross
224