Wind Energy Systems - Unit 3

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“Wind Energy Systems”

Elchin Targuluyev

[email protected]
Unit 3
Wind Turbine Generators

2
Wind Turbine Generators

Introduction to WT Aerodynamics
Vertical Axis Wind Turbines
Horizontal Axis Wind Turbines
Momentum Theory and Betz Limit
Wind Turbine Efficiency
Wind Turbine Wakes
Coefficient of Power
BEM Theory
Blade number effects
Performance of HAWT
3

Mechanical and Civil Aspects of Wind Turbines


Introduction to WT Aerodynamics

Vertical Axis Wind Turbines (VAWT)

Horizontal Axis Wind Turbines (HAWT)

Momentum Theory and Betz Limit

Blade Element Theory

Influence of blade number

Rotor Design 4
Introduction to WT Aerodynamics

Aerodynamics deals with the motion of air and the forces acting on bodies in
motion relative to the air

5
Introduction to WT Aerodynamics

6
Introduction to WT Aerodynamics

7
Introduction to WT Aerodynamics
Lift and Drag Forces

8
Introduction to WT Aerodynamics
Lift and Drag Forces

9
Introduction to WT Aerodynamics
Lift and Drag Forces

𝐿/ 𝑙 𝐿𝑖𝑓𝑡 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h Where ρ is the air density (1.25 kg/m3),
𝐶𝑙= =
1 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈 2 𝐴𝑐 U is the undisturbed air velocity
2
c is the airfoil chord length
l is the airfoil span
𝐷 /𝑙 𝐷𝑟𝑎𝑔 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h A is the projected airfoil area (chord x span)
𝐶𝑑= =
1 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈2𝑐
2 10
Introduction to WT Aerodynamics
Lift and Drag Coefficients

11
Introduction to WT Aerodynamics
Lift and Drag Coefficients

12
Introduction to WT Aerodynamics
Drag Coefficient (Automobile)

13
Introduction to WT Aerodynamics
Drag Reduction in the Nature

14
Introduction to WT Aerodynamics
Lift Force

15
Introduction to WT Aerodynamics
Wing Airfoil Nomenclature

16
Introduction to WT Aerodynamics
Wing Airfoil Nomenclature

• If the chord line between the leading and trailing


edge is not a line of symmetry, the airfoil is said to
be cambered. The camber line is the line midway
between the upper and lower surface of the vane.

• The angle between the free stream and the chord


line is called the angle of attack. The lift L and the
drag D vary with this angle.

• The rounded leading edge prevents flow separation there, but sharp
trailing edge causes a separation which generates the lift. 17
Wing Airfoils

• Symmetrical airfoils need a positive angle of


attack to produce lift

• Cambered airfoils can produce lift if α = 0⁰

18
Wing Airfoils

19
Wing Airfoils

20
Wing Airfoils

21
Stall

22
Wing Airfoils

23
Drag Machine Model - VAWT

24
Lift Machine Model - HAWT

25
Vertical Axis Wind Turbines

26
Vertical Axis Wind Turbines

27
Vertical Axis Wind Turbines

Darrieus wind turbines of the former H-rotor wind turbine (rotor


American Flowind company (rotor diameter 35 m, 300 kW rated
diameter 19 m, power output 170 power) (Heidelberg)
kW) 28
Vertical Axis Wind Turbines

29
Vertical Axis Wind Turbines

For More information please refer to the sources below:

1. Wind Energy Explained – Chapter 3.4, Section 3.4.6 – Lift versus Drag Machines

2. Wind Turbine Technology – Chapter 5 – Wind Turbine Aerodynamics Part (A) – Section: Aerodynamic

Analysis of Vertical-Axis Wind Turbines

3. Wind Turbines – Chapter 3 – Basic Concepts of Wind Energy Converters – Section 3.1 – Rotors with Vertical

Axis of Rotation
30
Horizontal Axis Wind Turbines

31
Horizontal Axis Wind Turbines

(a) Two-bladed teetered-hub upwind rotor

(b) Two-bladed rigid-hub downwind rotor.

32
Other HAWT Concepts

33
WAVT and HAWT in 30 rpm

34
Midterm Grades

Midterm Grade Breakdown


7

Maximum: 6

Fidan Gadimaliyeva – 101%


5
Ismayil Eyvazzade – 100%
4

Mean: 83% 3

Median: 86% 2

0
Not Attended Less than 70 70-80 80-90 90-100

35
Momentum Theory and
Betz Limit

36
Momentum Theory and Betz Limit

𝜌 𝐴∞ 𝑈 ∞ =𝜌 𝐴𝑑 𝑈 𝑑=𝜌 𝐴𝑤 𝑈 𝑤

Where,
∞ subscript refers to conditions far upstream, 37
d subscript refers to conditions at disc and
w subscript refers to conditions in the far wake
Momentum Theory and Betz Limit

Assumptions:

1. Homogeneous, incompressible, steady-state flow


2. No frictional Drag due to rotor
3. Infinite number of blades
4. Uniform thrust over disc/rotor area
5. Non-rotating wake
6. Static Pressure far upstream/downstream is equal to undisturbed ambient
pressure 38
Momentum Theory and Betz Limit

1 2
Kinetic Energy: 𝐸= 𝑚 𝑣 ( 𝑁𝑚)
2

Considering a cross sectional area A, through which the air passes at the velocity v, the Volume V flowing
through during a certain time unit, the “volume flow” is equal to:

And the mass flow with the air density ρ is equal to:

𝑘𝑔
˙
𝑚= 𝜌 𝑣𝐴 ( )
𝑠

39
Momentum Theory and Betz Limit

The equations expressing the kinetic energy of the moving air and the mass flow yield the amount of
energy passing through cross-section A per unit time, which is identical to the power P:

1 3
𝑃= 𝜌 𝑣 𝐴 (𝑊 )
2
This is the amount of energy present in the flowing air.
However, we need to find the amount of energy that can be
extracted from it.

As mechanical energy can only be extracted at the cost of the


kinetic energy contained in the wind stream, this means that,
with an unchanged mass flow, the flow velocity behind the
wind energy converter must decrease. Reduced velocity,
however, means at the same time a widening of the cross-
section, as the same mass flow must pass through it. It is
thus necessary to consider the conditions in front of and
behind the converter 40
Momentum Theory and Betz Limit
Here, v1 is the undelayed free-stream velocity, the wind velocity, before it reaches the converter, whereas v2 is
the flow velocity behind the converter.

We need to maintain mass flow rate, which means:


𝜌 𝐴1 𝑣 1=𝜌 𝐴2 𝑣 2
Thus,
1 2 2
𝑃= 𝜌 𝐴 1 𝑣 1( 𝑣 1 − 𝑣 2)
2

Or
)
41
Momentum Theory and Betz Limit

We need to use another equation to derive the ratio v1/v2 that gives us the maximum power.

Using the law of conservation of Momentum, the force which the air exerts on the converter can be
expressed as:
𝐹 =𝑚 ˙ ( 𝑣1 − 𝑣 2 ) ( 𝑁 )

Using Newton’s third law of Motion (Action equals reaction), this force, thrust, must be counteracted by
an equal force exerted by the converter on the airflow. The thrust pushes the air mass at velocity v’,
present in the plane of flow of the converter. The Power required for this is equal to:


˙ ( 𝑣1 − 𝑣 2 ) 𝑣 ′ (𝑊 )
𝑃 = 𝐹 𝑣 =𝑚

42
Momentum Theory and Betz Limit

Now we have two different equations for Power. On one hand, we can have power in the airflow before
and after entering the converter, on the other hand, from the thrust and the flow velocity. We equate these
two to get the relationship for the flow velocity v’

1
𝑃= ˙
𝑚 ¿
2

1 𝑚
𝑣′= ( 𝑣 1+ 𝑣 2 ) ( )
2 𝑠

The mass flow thus becomes:

′ 1 𝑘𝑔
˙
𝑚= 𝜌 𝐴𝑣 = 𝜌 𝐴 ( 𝑣 1 +𝑣 2 ) ( )
2 𝑠 43
Momentum Theory and Betz Limit

Substituting the mass flow equation in the Power equation, we get:


1 2 2
𝑃= 𝜌 𝐴 ( 𝑣 1 − 𝑣 2 ) ( 𝑣 1 +𝑣 2 )
4

For reference with use the available power in a free stream of the wind:

44
Momentum Theory and Betz Limit

The ratio between the mechanical Power extracted by the converter and
that of the undisturbed air stream is called the “power coefficient”,
1
𝜌 𝐴( 𝑣 21 − 𝑣 22)( 𝑣1 + 𝑣 2)
𝑃 4
𝑐𝑃 = =
𝑃0 1
𝜌 𝐴 𝑣13
2
With some rearrangement, we can show the power coefficient directly as a function of the
velocity ratio v2/v1

[ ( ) ][ ]
2
𝑃 1 𝑣 𝑣2
𝑐𝑃 = = 1− 2 1+
𝑃0 2 𝑣1 𝑣1

45
Momentum Theory and Betz Limit

We successfully represented power coefficient , i.e. ratio of the extractable mechanical power
to the power contained in the air stream, with only variable of the ratio of air velocities

[ ( ) ][ ]
2
𝑃 1 𝑣 𝑣2
𝑐𝑃 = = 1− 2 1+
𝑃0 2 𝑣1 𝑣1

Now in order to find the maximum , we first replace with a variable α

Thus,
)

46
Momentum Theory and Betz Limit

The maximum point of the is when equals to zero.

Taking the derivative, we get

𝑑𝑐 𝑃 1 α
= ( − 3 α 2 −2 α +1 ) =0 2
3 α + 2 α −1=0
𝑑𝑎 2

We know that the ratio of the wind speeds cannot be zero, therefore is the ratio where the is at
Maximum
47
Momentum Theory and Betz Limit

[ ( ) ][ ]
2
𝑃 1 𝑣2 𝑣2 1
= [ 1− α ] ( 1+α )
2
𝑐𝑃 = = 1− 1+
𝑃0 2 𝑣1 𝑣1 2

In this equation, we substitute , which results in the maximum power coefficient to be:

𝟏𝟔
(𝒄 𝑷 )𝒎𝒂𝒙 = =𝟎 .𝟓𝟗𝟑
𝟐𝟕
This is called the Betz Limit and it is the MAXIMUM Power Coefficient any theoretical wind turbine can achieve

48
Momentum Theory and Betz Limit

Power coefficient versus the flow velocity ratio of the flow Flow conditions of the stream through an ideal disk-
before and after the energy converter shaped energy converter with the maximum possible
extraction of mechanical power
49
Real Power Coefficient of WTGs

50
BETZ Limit

Factors that Affect Betz Limit

Rotation of the
Finite number
wake behind Frictional Drag
of Blades
the rotor

51
Thrust Coefficient

Axial thrust on the disk can be found in the given formula

1 2
𝑇 = 𝜌 𝐴 2 𝑣 [ 4 𝑎 ( 1− 𝑎 ) ]
2

Here, a is called the Axial Induction factor and can be found using the formula

𝑣1 −𝑣2
𝑎=
2

And thrust coefficient can be calculated as

𝑇 Thrust Force
𝐶𝑇 =
1
𝜌 𝐴 𝑣2 Dynamic Force
2
52
“BETZ Turbine” Operating Parameters

53
Wind Turbine Efficiency

The overall efficiency of a wind turbine is a function of both the rotor power coefficient
and the mechanical (including electrical) efficiency of the wind turbine

𝑃 𝑜𝑢𝑡
𝜂 𝑜𝑣𝑒𝑟𝑎𝑙𝑙 = =𝜂 𝑀𝐸𝐶𝐻 𝑐 𝑃
1 3
𝜌 𝐴𝑣
2

()

54
Wind Turbine Wakes

55
Ideal HAWT with Wake Rotation

56
Ideal HAWT with Wake Rotation

57
Stream tube model of flow behind
rotating WT Blade

58
Wake Rotation

• If it is assumed that the angular velocity imparted to the


flowstream, ω, is small compared to the angular velocity, Ω, of the
wind turbine rotor, then it can also be assumed that the pressure in
the far wake is equal to the pressure in the free stream
• The analysis that follows is based on the use of an annular stream
tube with a radius r and a thickness dr, resulting in a cross-
sectional area equal to 2πrdr
• The pressure, wake rotation, and induction factors are all assumed
to be functions of radius
1 2 Pressure difference of air before and
𝑝 2 − 𝑝 3=𝜌 (Ω + 𝜔) 𝜔 𝑟
2 after going through the disk

Thrust on annular element, dT is

[(
𝑑𝑇 =( 𝑝 2 −𝑝 3 ) 𝑑𝐴= 𝜌 Ω+
1
2 ) ]
𝜔 𝜔 𝑟 2 2 𝜋 𝑟𝑑𝑟
59
Wake Rotation

An angular induction factor, a’, can be defined as:


𝑎 =𝜔/ 2 Ω
The thrust of annular element then becomes:

1
𝑑𝑇 =4 𝑎 ( 1+ 𝑎 )
′ ′ 2 2
𝜌 Ω 𝑟 2 𝜋 𝑟𝑑𝑟
2

Earlier we calculated the Thrust to be:

Where U is the free stream velocity

60
Wake Rotation

Combining Thrust expressions for wake rotation and linear momentum:

𝒂 ( 𝟏− 𝒂 ) 𝜴 𝟐 𝒓 𝟐 𝟐
= =𝝀𝒓
𝒂 ′ (𝟏+ 𝒂) 𝑼
𝟐

Defining the Tip-Speed Ratio: 𝜴𝑹


𝝀=
𝑼

𝒖 𝒕𝒂𝒏𝒈𝒆𝒏𝒕𝒊𝒂𝒍 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒐𝒇 𝒕𝒉𝒆 𝒓𝒐𝒕𝒐𝒓 𝒃𝒍𝒂𝒅𝒆 𝒕𝒊𝒑


𝑻𝒊𝒑 𝒔𝒑𝒆𝒆𝒅 𝒓𝒂𝒕𝒊𝒐 𝝀= =
𝒗𝒘 𝒘𝒊𝒏𝒅 𝒔𝒑𝒆𝒆𝒅

61
Wake Rotation

Assuming is the local λ (at a given radius)

𝜴 𝒓 𝝀𝒓
𝝀𝒓= =
𝑼 𝑹

Now we derive an expression for torque on the rotor by applying conservation of angular
momentum:

′ 𝟏 𝟐
𝒅𝑸=𝟒 𝒂 (𝟏 − 𝒂 ) 𝝆 𝑼 𝜴 𝒓 𝟐 𝝅 𝒓𝒅𝒓
𝟐

62
Wake Rotation

The power generated at each element dP is:

𝑑𝑃=Ω 𝑑𝑄

Using the previous two equations and using the expression for

1
𝑑𝑃= 𝜌 𝐴𝑈
2
3 8

𝜆
2 [
𝑎

( 1 −𝑎 ) 𝜆
3
𝑟 𝑑 𝜆𝑟
]

63
Wake Rotation

The incremental contribution of Cp

𝑑𝑃
𝑑 𝐶𝑝=
1
𝜌 𝐴𝑈 3
2

Solving for Cp
𝝀
𝟖
𝑪 𝒑= 𝟐 ∫ 𝒂 ′ (𝟏 − 𝒂) 𝝀𝒓 𝒅 𝝀𝒓
𝟑

𝝀 𝟎

64
Wake Rotation

Maximum Cp for Wake Rotation

𝒂𝟐 𝟐
𝟐𝟒 ( 𝟏 − 𝒂 ) ( 𝟏− 𝟐 𝒂)(𝟏 − 𝟒 𝒂)
𝑪𝒑 = 𝟐 ∫[ ] 𝒅𝒂
𝒎𝒂𝒙
𝝀 𝒂 𝟏
(𝟏 −𝟑 𝒂)

65
Theoretical Max. Cp with Wake
rotation

66
Induction factors for WT with wake
rotation

67
Cp for different Rotor Types

68
Achievable Power Coefficients of
three-bladed Rotor

69
Cp and Tip speed ratio λ

70
Blade Element
Momentum Theory

71
Blade Element Theory

Blade Element Theory provides values for the normal force (Thrust) and tangential

force (Torque) for a section of the blade as a function of angle of attack and the

airfoil characteristics

72
Blade Element Momentum Theory

Blade Element Momentum (BEM) or “Strip” Theory refers to the determination of wind

turbine performance by combining the equations of momentum and blade element

theory for a complete blade

73
Blade Element Momentum Theory

74
Blade Element Momentum Theory

75
Blade Geometry for Analysis

76
Aerodynamic rotor forces and
torques over the blade length

𝐹 𝑙/ 𝑙 𝐿𝑖𝑓𝑡 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h


𝐶𝑙= =
1 2 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈 𝐴𝑐
2

𝐹 𝐷/𝑙 𝐷𝑟𝑎𝑔 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h


𝐶𝑑= =
1 𝐷𝑦𝑛𝑎𝑚𝑖𝑐 𝑓𝑜𝑟𝑐𝑒/ 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔𝑡h
𝜌 𝑈2𝑐
2

77
Rotor Blade Twist (Linear Variation
for blade pitch control)

78
BEM Theory – Resultant Equations

Normal Force on a section at distance r, and differential torque due to the tangential force

𝟏 𝟐
𝒅 𝑭 𝑵= 𝑩 𝝆 𝑼 𝒓𝒆𝒍 ( 𝑪𝒍 𝐜𝐨𝐬 𝝋+ 𝑪 𝒅 𝐬𝐢𝐧 𝝋 ) 𝒄𝒅𝒓
𝟐

𝟏 𝟐
𝒅𝑸=𝑩𝒓𝒅 𝑭 𝒕 =𝑩 𝝆 𝑼 𝒓𝒆𝒍 ( 𝑪 𝒍 𝐬𝐢𝐧 𝝋+ 𝑪 𝒅 𝐜𝐨𝐬 𝝋 ) 𝒄 𝒓 𝒅𝒓
𝟐

79
BEM Theory – Resultant Equations

Resultant Equations – Without Wake Rotation

Angle of relative wind φ and chord c:

𝜑 =tan
−1
( )
2
3 𝜆𝑟

8 𝜋 𝑟 sin 𝜑
𝑐=
3 𝐵 𝐶 𝑙 𝜆𝑟

Betz Optimum Blade


80
BEM Theory – Resultant Equations

Without Wake Rotation

81
BEM Theory – Resultant Equations

Without Wake Rotation – Chord and Twist Angle Distribution

82
BEM Theory – Resultant Equations

Resultant Equations – With Wake Rotation

𝜑=
2
3
tan
−1
( )
1
𝜆𝑟

8𝜋𝑟
𝑐= ( 1− cos 𝜑 )
𝐵 𝐶𝑙

83
BEM Theory – Resultant Equations

With/without wake rotation

Pitch angle of section , and :

𝜽 𝑷 =𝝋 − 𝜶

𝜽 𝑻 = 𝜽 𝑷 − 𝜽 𝑷 ,𝟎

Note that is the blade pitch angle at the tip

84
BEM Theory – Resultant Equations

Resultant Equations – With Wake Rotation

85
INFLUENCE OF COMMITTING SECTIONS OF
THE BLADE AREA NEAR THE HUB ON Cp

86
Influence of Blade Twist on Cp

87
Influence of Thickness-to-chord
ratio on Cp

88
Existing Rotor Blade Designs
Three Bladed rotors

89
Influence of Number of
Blades

90
Influence of Number of Blades

Pre- and Post-stall models of the

variation of airfoil lift coefficients

with the angle of attack

91
Influence of Number of Blades

Pre- and post-stall models of the

variation of airfoil drag coefficients

with angle of attack

92
Influence of Number of Blades

Influence of the number of blades on

the rotor power coefficient and

optimum tip-speed ratio

93
Rotor Power Curve – Loss Factors

94
Rotor Power curve as a function of
blade numbers (no drag)

95
Rotor Power and Torque
(for WKA-60)

96
Power Output – Pitch vs Stall
Control

97
Rotor Design

98
Procedure for Rotor Design

1 2 3 4
Determine basic Define Blade Calculate rotor Solve for a and a’
rotor parameters Shape performance and
modify blade
design

99
1. Determine Basic Rotor
Parameters

Rotor Diameter

Tip speed ratio

Number of blades

Airfoil selection
100
Define Blade Shape

1. Obtain and evaluate aerodynamic properties of airfoils, from base of blade to tip (chord,
flow angle/angle of relative wind, twisting angle

2. Determine optimum blade section for each section from BEM

3. Using (2), select blade profile

101
Calculate Rotor Performance and
Modify Blade Design

• In the calculation of induction factors, a and a’ , accepted practice is to set Cd equal to


zero (See Wilson and Lissaman, 1974). For airfoils with low drag coefficients, this
simplification introduces negligible errors.

• The torque equations from momentum and blade element theory can be equated
with Cd=0

102
Calculate Rotor Performance and
Modify Blade Design

103
Calculate Rotor Performance and
Modify Blade Design

• There are two methods for solving the equations in the


previous slide

• Solving for and α

• Iterative solution using a and a’

104
Solving for and α

- Since , for a given blade geometry and operating


condition, there are two unknowns in the
equation shown, and α at each section. In order
to find these values, one can use the empirical vs
α curves for the chosen airfoil.
- One then finds the and α from the empirical data
that satisfy the equation. This can be done either
numerically or graphically (as shown in the figure
- Once and α have been found, a’ and a can be
determined from any two of the equations in the
previous slide
- It should be verified that the axial induction factor
at the intersection point of the curves is less than
0.5 to ensure that the result is valid (Betz method)

105
Iterative solution using a and a’

Another equivalent solution method starts with guesses for a and a’ , from which flow
conditions and new induction factors are calculated:

1. Guess values for a and a’


2. Calculate the angle of the relative wind φ from equation:

3. Calculate the angle of attack from and then and


4. Update a and a’ from the equations provided above

106
Iterative solution using a and a’

This process is repeated until the newly calculated induction factors

are within some acceptable tolerance of the previous ones. This

method is especially useful for highly loaded rotor conditions.

107
Loads on Wind Turbines

108
Wind Turbine “Directives”

A wind turbine must:

- Produce Energy

- Survive

- Be cost effective

109
Loads affecting WTG Operation

Steady Loads (static or rotating)

Cyclic Loads

Transient (Including Impulsive) loads

Stochastic loads

Resonance – Induced loads 110


Steady Loads – Static or Rotating

Steady loads are Constant (non-time varying) loads that impinge on a

structure that may be in motion or static. For example, a steady wind

blowing on a stationary wind turbine would induce static loads on the

various parts of the machine

111
Cyclic Loads

Cyclic loads are those which vary in a regular or periodic manner

(particularly due to rotation of the rotor). Cyclic loads arise as a

result of such factors as the weight of the blades, wind shear, and

yaw motion.

112
Transient loads – Including Impulsive

Transient loads are time-varying loads which arise in response to

some temporary external event. There may be some oscillation

associated with the transient response, but they eventually decay.

Examples of transient loads include those in the drive train resulting

from the application of a brake


113
Stochastic loads

Stochastic loads are time-varying, as are cyclic, transient, and


impulsive loads. In this case, the loading varies in a more
apparently random manner. In many cases the mean value may
be relatively constant, but there may be significant fluctuations
from that mean. Examples of stochastic loads are those which
arise in the blades when the wind is very turbulent.

114
Loads and Stresses on the Rotor

115
Vestas V80 – Full Power

116
Sources of Loading

117
Various Operating Conditions

- Aerodynamics
- Gravity
- Dynamic Interactions
- Mechanical Control – Operational loads arising from actions
of the control system (e.g., braking, yawing, blade-pitch
control, generator disconnection)

118
Various Operating Conditions

119
Various Operating Conditions

120
Various Operating Conditions

121
Various Operating Conditions

122
Sources of Loading

- Uniform and steady-state airflow

- Vertical wind shear and cross-winds

- Tower interference

- Wind turbulence and Gusts

- Gravitational loads

- Centrifugal Loads

- Gyroscopic Loads 123


Permissible alternating stresses and
load cycle numbers for various systems

124
Recommended Reading

Wind Turbines by Eric Hau – Chapter 6

Wind Energy Explained - Chapter 4

125
Design Load Assumptions

126
International Standards for WT
design/certification
International Electrotechnical Commission
(IEC), 61400 series

Germanicher Lloyd – Det Norske Veritas -


DNV-GL

Danish Standard - DS472

Dutch Standard - NVN 1400-0 127


International Standards – IEC 61400
Series

The IEC 61400 is a set of design requirements made to ensure that wind

turbines are appropriately engineered against damage from hazards within

the planned lifetime

128
IEC 61400 Series
IEC 61400-1 – Design requirements for Wind Turbines
IEC 61400-2 – Design requirements for small Wind Turbines
IEC 61400-3 – Design Requirements for offshore Wind Turbines
IEC 61400-4 – Gears
IEC 61400-5 – Wind Turbine Rotor Blades
IEC 61400-11 – Acoustic noise measurement techniques
IEC 61400-12 – Wind Turbine power performance testing
IEC 61400-13 – Measurement of mechanical loads
IEC 61400-14 – Declaration of apparent sound power level and tonality values
IEC 61400-21 – Measurement and assessment of power quality
IEC 61400-22 – Conformity testing and certification
IEC 61400-23 – Full-scale structural testing of rotor blades
IEC 61400-24 – Lightning protection 129

IEC 61400-25 – Communication Protocol


Design Load Assumptions

Wind Turbine Classes

Normal Wind Conditions

Extreme Wind Conditions


130
Wind Turbine Classes

According to IEC 61400-1:

Wind Turbine Class I II III S


Vref (m/s) 50 42.5 37.5 Values
A Iref (-) 0,16 specified by
B Iref (-) 0,14 the designer
C Iref (-) 0,12

In the Table, the parameters apply at the hub height and

Vref is the reference wind speed average over 10 min


A designates the category for higher turbulence characteristics
B designates the category for medium turbulence characteristics
C designates the category for lower turbulence characteristics
131
Iref is the expected value of the turbulence intensity at 15 m/s
Design Load Assumptions – Normal
Wind Conditions

• Mean wind speed and wind speed


frequency distribution
• Vertical wind shear
• Change in wind direction
• Turbulence

132
Design Load Assumptions –
Extreme wind conditions

• Extreme Wind speed and gusts


• 50-year gust criterion
• Derived from turbulence model and rotor diameter (IEC 61400-1) or
gust factors

• Extreme change in wind direction

133
Design Load Assumptions – Other
Environmental Influences

1. Temperature range
2. Air density
3. Solar radiation
4. Ice accretion
5. Bird strike
6. Orographic influences
7. Lightning
8. Earthquakes 134
Performance of HAWT

135
Introduction to WT Aerodynamics

Energy Production Estimates (AEP)

Performance Curves

Constant and Variable rotational speeds

Performance Measurement and comparison with


theoretical curves

Turbulence Effects 136


Energy Production Estimates

137
Annual Energy Production – AEP

Wind At least one year Long-term


Measurement of data – Seasonal Adjustment (LTA)
Program variability of wind data

Modeling: wind
Power curve from
resource over Estimated losses
manufacturer
projected area

Annual Energy
Production
Estimate (AEP) 138
Wind Statistics

139
Method od Bins – Wind Data +
Power Curve

140
Wind Data + Power Curve

141
Performance/Power Curves

142
Definition of Power Curve

143
Power Curve Parameters

• Cut-in Speed

• Rated Speed

• Cut-out Speed

• Air Density
• Temperature
• Pressure (Elevation above
sea level

144
Effect of wind shear and air density

145
Constant and variable
rotational speeds

146
Constant vs Variable Speed

• Speed of rotation affects the power produced by the wind turbine

• Early models (1980-1990) used constant speed rotors to match the


frequency of the grid

• Modern wind turbines take advantage of the variable speed philosophy


to improve energy conversion and reduce dynamic losses

147
Constant vs Variable Speed

148
Power Coefficients for Modern WTGs

149
Performance Measurement
and comparison with
Theoretical Curves

150
IEC 61400-12

• Divided into 3 parts:

• Part 1: Power performance measurements of electricity


producing wind turbines
• Part 2: Power performance of electricity producing wind
turbines based on nacelle anemometry
• Part 3: Wind farm power performance testing (under
consideration)
151
Effect of wind shear and air density

• Position of the meteorological


mast for measuring the power
curve of a wind turbine
according to IEC 61400-12.

• Wind measurement 2 to 4
diameters from the wind
turbine (recommended
distance 2.5D)

152
Measured and Certified Power
Curve

153
Effects of Turbulence Intensity

154
Mechanical and Civil Aspects
of Wind Turbines

155
Mechanical and Civil Aspects of
Wind Turbines

Blade Structural design

Rotor Hub

Drive Train

Tower

Wind Turbine Foundation


156
Blade Structural Design

157
Blade Structure

Typical fiberglass blade cross-section

158
Design Considerations

aerodynamic performance;
Structural strength;
Blade materials;
Recyclability;
Blade manufacturing;
Worker health and safety;
Noise reduction;
Condition/health monitoring;
Blade roots and hub attachment;
Passive control or smart blade options;
Costs. 159
Aerodynamic Performance

The Primary aerodynamic factors affecting blade design are:

Design rated power and rated wind speed

Design tip speed ratio

Solidity

Airfoil

Number of blades

Rotor power control (stall or pitch)


160

Rotor orientation (upwind or downwind)


Aerodynamic Performance

161
Aerodynamic Performance

162
Structural Strength

163
Modern Designs – Blade Cross
section – Structural Strength

164
Modern Wind Turbines – Blade
Structure

165
Aircraft wings as model

166
Aircraft wings as Model

167
Experimental Designs – Past
Experience

Aircraft wing riveted duraluminum design

168
Experimental Designs – Past
Experience

Rotor blade design with riveted duraluminum in the American MOD-0 Test Turbine

169
Experimental Designs – Past
Experience
Rotor blades made of extruded aluminum profiles of the Flowind-Darrieus rotors

170
Experimental Designs - WOOD

Rotor blade of the Nibe-B turbine in traditional wood design

171
Modern Designs – Laying Fiberglass
into the Blade Mold

172
Recyclability

An important concern, especially for the future, is blade recyclability. As more and more

turbines are built, and are built, and as older turbines are replaced by newer ones, the issue

blade disposal and securing raw materials for new blades will become more significant. One

way, to deal with both issues, at least partly, is by making the blades or recyclable materials.

This is a relatively new topic of study, but is expected to become more significant over time

173
Blade Manufacturing

174
Blade Manufacturing

There are a number of options for manufacturing composite wind turbine blades. The most
important of these are summarized below:

1. Wet Lay-up

2. Pre-preg

3. Resin Infusion

4. Compression Molding

5. Pultrusion

6. Wood-Epoxy Saturation Technique (WEST)


175
7. Filament Winding
WT Blade Design Considerations
Worker Health and Safety
Some methods of Blade fabrication, particularly wet lay-up, can result in toxic gases being
released into air. These gases can be hazardous for the workers who are building the blades. It
may be therefore be expected that there will be continuing trend to replace wet lay-up with
other fabrication Methods, such as VARTM

Noise Reduction
A wind turbine’s rotor can be a source of unwanted sound (i.e. noise). One way to reduce the
noise is through the selection of suitable airfoils. Another way is to design the rotor to operate
best at a relatively low tip speed ratio.

Condition / Health Monitoring


Wind turbine blades can suffer various types of damage over time. Ideally, they are inspected
periodically. In practice however, it is difficult to do a thorough inspection, especially of the
blades’ interior. One way to deal with this issue is via condition or health monitoring. In this
technique, sensors are embedded in the blades during the manufacture. The sensors are
afterwards integrated into a monitoring system, which can be used to alert operators that
repairs are necessary 176
WT Blade Besign Considerations

Blade Root and Hub Attachment


Blades are attached to the hub by via blade root, which is the end of the blade nearest the hub.
The root experiences the highest loads, and is also the location that must provide for the
connection to the hub. In order to reduce stresses, the root is generally made as thick as is
practical in the flap-wise direction. Connection between the root and the hub has often proven
to be difficult. This is largely due to dissimilarities in material properties and stiffnesses between
the blades, the hub and the fasteners. Highly variable loads also contribute to the problem.

There are different methods used to attach blade roots to the hub:

177
Blade root and hub attachment

Hütter Design
Modified Hütter Design

178
Blade root and hub attachment

(a) Threaded inserts being installed; (b) bladed root with threaded inserts
179
Blade Connection to Rotor Hub

Heavy dual steel flange in earlier rotor blades Blade connection with cross-bolts

180
Blade Connection to Rotor Hub

181
Blade Connection to Rotor Hub

182
Aerodynamic Control Options

Control Surfaces (Active Control)


• Aerodynamic Breaking
• Partial Span Pitch Control
• Aileron

Passive Control
• Pitch-Twist Coupling – Swept Blades
• Pre-bending

Smart Blades 183


Pitch System – Bearing
Arrangement

184
Wind Turbine Pitching

185
Pitch System

186
Lighting Protection

187
Blade De-Icing

188
Rotor Hub

189
Rotor Hub Types

190
Rotor Hub

191
Rotor Hub – Blade Connection

192
Rotor Hub – Pitch System and Blade
Connection

193
Nacelle

194
Nacelle Components

195
Main Shaft Options

196
Gearbox – Configuration and
Relative Cost

197
Gearbox – Configuration and
Relative Cost

198
Gearbox - Examples

Two-Stage Multi-Stage Planetary

199
Direct Drive Systems

200

Direct-drive multi-pole synchronous generator of the Enercon E-30


Tower

201
Tower

• Function: Placement of the rotor at the appropriate elevation

• Considerations:

• Stiffness

• Transportation

• COST
202
Tower Types

Lattice

Free standing tubular

Guyed (anchored) tubular

Concrete

Hybrid (Steel-concrete)
203
Typical Tower Configuration

204
Tower Wall Thickness

205
Tower Manufacturing - Plate Rolling

206
Tower Manufacturing – Plate Rolling

207
Tower Manufacturing
Small Sections Complete

208
Tower Manufacturing
Large Section Assembly

209
Tower Manufacturing
Installation of Tower Flanges

210
Tower Manufacturing
Large Section (Bottom) Complete

211
Tower Manufacturing
Inspection of Welding Seams

212
Tower Manufacturing
Moving to Painting Facility

213
Tower Manufacturing - Painted Tower
with Ladder and Cables Installed

214
Wind Turbine Foundation

215
Foundation Design

Foundation Design is based on:

1. Size of wind turbine and local ground conditions

2. The highest loads acting on the wind turbine under stand-still conditions
(highest assumed wind speed – survival wind speed)

3. Highest loads during operation. The maximum tilting moment for the
foundation is determined by the rotor thrust. In turbines with blade pitch
control, rotor thrust reaches its peak at the rated power.

216
Wind Turbine Foundation

217
Foundation Types

1. Slab (Standard

2. Pile
1. Mono Pile
2. Multiple Piles

218
Slab (Standard) Foundation for
Steel Towers

219
Slab (Standard) Foundation for
Concrete Towers

220
Piled Foundation

221
Foundation Shapes - Square

222
Foundation Shapes - Circular

223
Foundation Shapes - Cross

224

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