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Warping

This presentation discusses warping machines and their maintenance. It begins by defining warping as the parallel winding of warp ends onto a common package or beam. There are two main types of warping machines: high speed warping machines and sectional warping machines. High speed warping winds yarn directly onto the beam in a single stage, while sectional warping winds yarn onto a drum in sections before transferring it to the beam in a two stage process. Common problems with warping machines include yarn guide fractures, defective stop motions, gear tooth fractures, and uneven motion or twisting on the beam. Proper maintenance such as lubrication, tension control, and part replacement can address these issues.

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81 views13 pages

Warping

This presentation discusses warping machines and their maintenance. It begins by defining warping as the parallel winding of warp ends onto a common package or beam. There are two main types of warping machines: high speed warping machines and sectional warping machines. High speed warping winds yarn directly onto the beam in a single stage, while sectional warping winds yarn onto a drum in sections before transferring it to the beam in a two stage process. Common problems with warping machines include yarn guide fractures, defective stop motions, gear tooth fractures, and uneven motion or twisting on the beam. Proper maintenance such as lubrication, tension control, and part replacement can address these issues.

Uploaded by

hasan.syead.buft
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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WELCOME

TO
MY PRESENTATION

Hasan Syead Anik


ID: 161-100-0-155
Presentation Topic:
Different problem & maintenance of
Warping machine in weaving industry
Warping:
The parallel winding of warp ends from many winding packages (cone or
cheese) on to a common package (warp beam) is called warping.

Main components of warping machine:


1.Creel
2.Headstock

Types of warping machine:


1. High speed warping machine
2. Sectional warping machine
HIGH SPEED WARPING:
High speed warping also called Beam warping/Direct warping. In high
speed warping the yarn is wound parallel on the warping beam. All the
yarns are wound at once and simple flanged beam is used. It is a very high
speed process and is used for making fabric of single colour.
Yarn flow (with main parts) of High speed warping machine:
Creel(cone or cheese)
Balloon breaker(with guide)
Yarn tensioner
Yarn guide
Ceramic guide
Auto stopper
Separator
Dropper
Supporting rod
Adjustable V-reed
Lease rod
Tension roller
Weavers beam
Sectional Warping
In sectional warping equal length of yarn is first wound in small sections or sheets
on a drum. Then from the drum it is transferred to the beam. . This is a two stage
method and is used for making fancy fabrics.
Yarn flow (with main parts) of sectional warping machine:
Creel(cone or cheese)
Balloon breaker(with guide)
Yarn tensioner
Yarn guide
Ceramic guide
Auto stopper
Guide roller
Separator
Adjustable V-reed
Tension roller
Winding drum(section wise winding)
Finally beaming
Schematic diagram of sectional warping machine:
Problems & related maintenance of warping machine:
Problem-01:
Yarn guide fracture
Solution:
 Perfect guide should be used
 Proper yarn tension should be maintain
Problem-02:
Defect stop motion(spring & sensor)
Solution:
 Defect spring should be changed
 Good sensor used
Problem-03:
Gear teeth fracture
Solution:
 Proper lubrication should be used
 Proper gear load
Problems & related maintenance of warping machine :

Problem-04:
Yarn breakage & cross end formation
Solution:
 Proper yarn tension
 Rough yarn guide should be changed
Problem-05:
End missing
Solution:
 Stop motion device should be checked regularly
Problem-06:
Hard beam
Solution:
 Moderate pressure must be maintain between the contact of drum & beam
Problems & related maintenance of warping machine:
Problem-07:
Uneven motion on beam
Solution:
 Driving drum surface should be clear regularly
Problem-08:
Unnecessary twist on weavers beam(sectional w.)
Solution:
 Peg on winding drum must be clear regularly with proper lubricating
THANK
YOU

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