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    Furnace Water Cooling System

    Uploaded by

    ashirbad mohanty
    The document describes the water cooling system for a furnace. It includes: 1. A diagram of the water cooling system showing the flow from the power plant to various sections of the furnace including the furnace cover, electrodes, and shell. 2. Descriptions of the water cooling for different furnace sections like the cover, electrodes, and shell. It provides details on the water flow and pressure levels for each section. 3. Equipment details including the number of working and standby pumps and tanks along with their specifications. 4. Issues with the current system like corroded pipelines and plans to address them by replacing sections and changing pump seals to prevent leaks.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Furnace Water Cooling System

    Uploaded by

    ashirbad mohanty
    12 views18 pages
    The document describes the water cooling system for a furnace. It includes: 1. A diagram of the water cooling system showing the flow from the power plant to various sections of the furnace including the furnace cover, electrodes, and shell. 2. Descriptions of the water cooling for different furnace sections like the cover, electrodes, and shell. It provides details on the water flow and pressure levels for each section. 3. Equipment details including the number of working and standby pumps and tanks along with their specifications. 4. Issues with the current system like corroded pipelines and plans to address them by replacing sections and changing pump seals to prevent leaks.

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    The document describes the water cooling system for a furnace. It includes: 1. A diagram of the water cooling system showing the flow from the power plant to various sections of the furnace including the furnace cover, electrodes, and shell. 2. Descriptions of the water cooling for different furnace sections like the cover, electrodes, and shell. It provides details on the water flow and pressure levels for each section. 3. Equipment details including the number of working and standby pumps and tanks along with their specifications. 4. Issues with the current system like corroded pipelines and plans to address them by replacing sections and changing pump seals to prevent leaks.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    12 views18 pages

    Furnace Water Cooling System

    Uploaded by

    ashirbad mohanty
    The document describes the water cooling system for a furnace. It includes: 1. A diagram of the water cooling system showing the flow from the power plant to various sections of the furnace including the furnace cover, electrodes, and shell. 2. Descriptions of the water cooling for different furnace sections like the cover, electrodes, and shell. It provides details on the water flow and pressure levels for each section. 3. Equipment details including the number of working and standby pumps and tanks along with their specifications. 4. Issues with the current system like corroded pipelines and plans to address them by replacing sections and changing pump seals to prevent leaks.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 18

    FURNACE WATER COOLING SYSTEM

    DEPARTMENT :- CCP-01 MECH


    BUSINESS UNIT:- FABU
    LOCATION:- CDR
    Clarified water utilisation areas

    1.Furnace cover section


    2. Furnace electrode cover seal section (Filler section)
    3.Contact clamp
    4. Pressure ring
    5. Cooling shield 8.Raw gas damper
    6. Furnace shell 9.GP Compressor
    7.Furnace Hydraulic System 10.Dry fog system in RMHS
    Furnace water cooling system
    FROM
    POWER
    PLANT

    Cold well
    (CLEAR)
    Cold well
    (CONTA)
    Flow Diagram of Furnace water cooling system
    1.Furnace cover section

    4 5
    3

    18 19 6
    2
    16
    21 20

    1 15 17 8
    7
    25 22
    14

    13 9
    24 23

    12 10
    11

    Furnace cover section assembly in top of the furnace and it is assembly of 13


    section and each section water was inlet and outlet from same section. For
    cooling purpose water is circulating 100-120LPM in each section.
    2. Furnace electrode cover seal section (Filler section)

    Furnace electrode cover seal is assembled on furnace cover section.it is


    installed in each electrode system. This assembly is divided into 04 filler section
    segments,upper part and stuffing box. Here water circuit is assembled in 04
    parts.For cooling purpose water is circulating 70-90LPM in each section.
    3. Furnace electrode system

    Cooling shield
    Pressure ring

    Contact clamp
    Furnace electrode system
    In each electrode assembly of 08 no Contact clamp segments,08 no Pressure ring
    segments & 08 no cooling shield segments.

    For Contact clamp 01 no water circuit is divided for 02 segments. Here for each
    electrode, we have 04 circuits for 08 segments from water manifold. It is
    nomenclated with X01L,X02L,Y01R,Y02R.(eg:- 101L,102L,201R,202R)

    For Pressure ring 01 no water circuit is divided for 02 segments. Here for each
    electrode, we have 04 circuits for 08 segments from water manifold. It is
    nomenclated with X05,X06,X07,X08.(eg:- 105,106,107,108)

    For Cooling shield 01no water circuit is divided for 04 segments. Here for each
    electrode, we have 02 circuits for 08 segments from water manifold. It is
    nomenclated with X03,X04 (eg:- 103,104).
    Tr-B
    301R,302R

    201L,202L

    201R,202R 2 3

    303 304

    305 306

    305 307
    301L,302L
    308 307

    303 304
    Tr-C

    308 306

    A
    Tr-
    101L,102L
    1 101R,102R
    S.NO DESCRIPTION INLET OUTLET TRIPPING/RESET

    1 PRESSURE RING 6.5 bar 4.5 3.2 / 4.0

    2 CONTACT CLAMP 3.2 bar -- 1.2 / 1.8

    1.8 bar
    3 COOLING SHIELD To - 1.2 / 60
    2.2 bar
    100 LPM
    4 FURNACE COVER To - 60 LPM
    120 LPM
    70LPM
    5 FURNACE FILLER SECTION To - 50 LPM
    90LPM
    Emergency water tank circuit
    FURNACE SHELL COOLING

    COLD
    WELL
    (CONTA.)

    Hot well
    (Conta.)
    Equipment availability
    S.NO EQUIPMENT NAME working standby Spares Availability
    01 Furnace Main cooling 01W 01S Availble
    Pump( GRP 1/1 & GRP 1/2)
    02 Pressure ring pump 01W 01S Available
    GRP 2/1 &2/2
    03 Shell cooling pump 01W 01S To be recieved
    04 Hot Contaminator pump 01W 01S Available
    05 Main Cooling Tower 01W 01S Available
    06 Auxiliary Cooling Tower 01W 01S Plan to repair
    07 Back wash pump & tank 01W - Pump spares
    available
    08 Emergency DG Pump 01W - Pump side
    available,DG side
    maintained by
    Automobile
    Issues & planning
    1. From Furnace pump house to Furnace building, cooling water header pipeline
    is laid under the ground. Identification of leakage & rectification is difficult. So, it
    is to be planned for re-routing the pipeline, preferably during Furnace Cover
    replacement .
    2. In furnace floor, inlet & outlet header pipelines of water manifold & emergency
    tank were installed from plant starting and it was never replaced. Header pipelines
    are corroded in some areas and hence to be planned for replacement.
    3.Auxiliary cooling tower equipment & wooden structure are damaged.
    Planned for replacement in FY2023-24.
    4. Sealing of all Split Casing Pumps to be changed from Gland Packing type to
    Mechanical Seal type, to be prevent leakages.
    5. Plan to change GRP 2/2 pump from Imported (ABB STALL( JMW Z-12-125)) to
    Indigenous Grundfos(CR 95-5) , to maintain spares availability.
    Thank you

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