PROFINET IO HARDWARE & NET CONFIGURATION

PROFINET I/O Controller

SIEMENS S7-300
e.g. CPU 315F-2PN/DP
IPC
Industrial Switch
SIEMENS
SCALANCE 208
PROFINET

PROFInet
IE/PB Link

WAGO System PHOENIX SIEMENS

750-340 CONTACT with BECKHOFF ET 200S
with BK9103
FL-IL-BK-PAC with IM151-3 PROFIBUS

PROFINET IO DEVICES

ET 200S with BECKHOFF

IM151-1 with BK3010
PROFIBUS SLAVE DEVICES

University of Ruse 1
Configuration of a PROFINET IO System
 PROFINET IO Communication Model
PROFINET IO SUPERVISORS Network
Visualization and Engineering Management
Parameterization Web Application
Commissioning,
Diagnostics

Diagnosis,
TCP/IP on Upload/Download
Ethernet PROFINET I/O Controller
Application program with access to
process signals via process image Parameterization,
Ethernet Configuration, Diagnosis
Cyclic data Production
Exchande IR data,
T Alarms
PROXY

PROFIBUS
PROFINET IO DEVICES
Read and write
IO data

PROFIBUS SLAVE DEVICES

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Configuration of a PROFINET IO System
 PROFINET IO Device Model

SLOT 0 SLOT 1 SLOT 2

IO-Data is always assigned to a

SUBSLOT 1 = Channel 1
SUBSLOT 1 = Channel 1
SUBSLOT 1 = Channel 1
SUBSLOT 1 = Channel 1
sub slot.

Bus-Interface
 Each sub slot can contain I/O data
(DAP)
or alarms.

The IO device itself is

addressed via Slot0, which
acts as the "station proxy". I/O Address N
I/O Address N+1
I/O Address N+2
I/O Address N+3

PROFINET bus interface (DAP) and PROFIBUS IO modules = PROFINET IO device

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Configuration of a PROFINET IO System
 From GSD import to exchange of data
 Every Ethernet device has the same priority in the
1 network
 Decentralised field devices will be assigned to a
controller during network configuration
 The device description of the field devices is defined
in a GSD-file
SIMATIC HW-Config PROFINET IO
Configuration Tool CONTROLER
2

Ethernet
3

PROFINET IO
DEVICE
1 GSD import net configuration in the Engineering Tool

2 The configuration is carried out in the engineering system (for example STEP 7).
The configuration and the user program are then transferred to the IO controller.
Once you have assigned device names to the IO devices, the data is exchanged
3 between the IO controller and assigned to IO devices automatically .

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Configuration of a PROFINET IO System
 Addressing of a PROFINET IO DEVICE

The complete address of a PROFINET IO DEVICE therefore includes:

 MAC address, which is pre-defined in the device and can usually not be
modified.
 Device names which can be freely selected, but which for convenience
should reflect the relevant plant part.
 IP address, which can also be freely selected, but which follows a firm scheme
and which should be selected, similar to the device name, according to the
assigned plant.

If the same address is assigned twice, this may

cause malfunctions of PROFINET. Although
diagnosis functions are usually still available, data
communication is no longer possible. This error is
usually indicated by online engineering user
interfaces.

Some system approaches allow exchanging the MAC

addresses in PROFINET IO devices. The same approach
applies to IP addresses. You should ensure uniqueness of
the addressing.

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Configuration of a PROFINET IO System
 Structure of IP addresses

Private IPv4 address ranges

The green figure of the address is determined by the

number of available networks while the red figure is
determined by the number of network nodes

Example of an IP address = Internet Protocol Length = 4 bytes

Format = decimal In the example, 256 stations with
Class C network Host component the following IP addresses can
Decimal format 192 157 018 032 be connected
Binary format 11000000 1001101 00010010 00100000 192.157.018.0 - 192.157.018.255
The zeros in the subnet mask
Subnet mask 11111111 1111111 11111111 00000000
determine the host component
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Configuration of a PROFINET IO System
 MAC address (Media Access Control)
Ethernet / MAC address =Media Access Control

Length = 6 bytes
Representation = hexadecimal

Example: 00-0E-8C-XX-XX-
XX Siemens Serial No

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Configuration of a PROFINET IO System
 Address Assignment with DCP (Discovery and Configuration Protocol)

Device name is assigned to a

MAC-Address
1
Offline Configuration
•Each Device receives a
device name (e.g. Siemens
coupler)
Online
•Configuration tool Write device
automatically assigns the IP- name into the
Address device

PROFINET IO
CONTROLER 2
3 Ethernet
MAC Addr 2
Start up
IO Controller
assigns IP-Address MAC Addr 1
to the device

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Configuration of a PROFINET IO System
 Address assignment

Specific PROFINET devices, such as the distributed

I/O ET200 eco PN, have no module slot on account of
their construction type. These PROFINET devices and
some others support the PROFINET functionality
"Device replacement without removable media / PD"

C-PLUG
contain the
Device name
transfer the device data
from the PC/PC directly
192.168.100.3 to the MMC

MMC contains the

Device name and IP
Address
CPU:
 The device name and the IP address are
transferred during the startup of the CPU MMC
in the system data block (SDB). contain the
• The IP address is assigned using the Device name
device names in the table.

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Configuration of a PROFINET IO System
 Basic steps from planning to operating a plant

Setting up and operating an automation system with STEP 7 PC

involves the following basic steps:

 Planning the system

 Configuring the system with STEP 7
 Commissioning and testing the plant
 Operating the plant.
 Performing maintenance and modifications.

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Configuration of a PROFINET IO System
 Configuring the system with STEP 7 - SCENARIO
 From Creating the Project to Starting Hardware configuration Tool
 Hardware Catalog and Insert new GSD File
 Configuring PROFINET IO Controller
 Integrating the Industrial switch (SCALANCE X208) into the PROFINET IO system
 Integrating the ET200S into the PROFINET IO system
 Integrating Non SIEMENS PROFINET IO Devices
 Network transition: IE/PB - Link PN IO
Hardware configuration
•Rack, Slots, Electronic Modules • Insert GSD files in Hardware catalog
•Addressing S7-300™ Modules • Insert the IO Devices from: PROFINET IO ->
Configuring the PROFINET interface Additional Field Devices and Insert the necessary
•Assign parameter to PN Interface components in the configuration table
• components in the configuration table
•Assigning Device name and IP • Adjust the IP address and the device name.
Address • Set IO Cycle parameters
•Configuring Alarms • Adjust Parameter tab
•Configuring Media redundancy •Insert Device from Hardware catalog
tab •Properties of PROFIBUS DP Interface
•Prioritizing startup •Properties of PROFINET IO
•Hardware
Configuring the topology Rack, Slots, Electronic
configuration Interface
Modules •Integration of DP slaves
Assigning a device name to the IO device ET 200S PN
Configuring the PROFINET interface
•Synchronization tab
•IO Cycle Tab
•Prioritized startup
•Setting up the communication ports 11
University of Ruse Configuration of a PROFINET IO System
 From Creating the Project to Starting Hardware Configuration Tool
1 generate a new project

2 Insert Station
project name

storage location

3 starting the hardware

configuration tool

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Configuration of a PROFINET IO System
 Hardware Catalog and Insert new GSD File

2 Start “Install New

The title bar GSD File” Function

1 Hardware Catalog button

Hardware configuration Window 3 The new devices are in

Hardware
Catalog Window

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Configuration of a PROFINET IO System
 Configuring the PROFINET IO Controller
1. Rack, Slots, Electronic Modules

Hardware catalog
plain list
Slot 1 Power Supply

Slot 2 CPU Module with PN Interface

Slot 3 Reserved

Slot 4 -11 Electronic Modules

detailed view

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Configuration of a PROFINET IO System
 Configuring the PROFINET IO Controller
2. Addressing S7-300™ Modules

Slot No. 1 2 4 5 6 7 8 9 10 11

Modules PS CPU SM SM SM SM SM SM SM SM

Address 0.0

Address 0.7

Address 1.0

Address 1.7

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Configuration of a PROFINET IO System
 Configuring the PROFINET IO Controller
3. Configuration of the PROFINET interface

1
2

1. Select the module, the PROFINET interface

2. Assign a name to IO controller
3. Enter desired IP address and Subnet mask 4
4. Confirm window with OK

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Configuration of a PROFINET IO System
 Configuring the PROFINET IO Controller
4. Assign parameter to PN Interface

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
1. Insert Device from Hardware catalog

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
2. Assign Device name and IP Address

If you want to operate IE

Switches X200 that were
previously configured over
PROFINET without
PROFINET functionality, the
devices must be reset to the
factory defaults.
You can do this with the
"Reset to Factory Defaults"
function in the Web Based
Management or by pressing
the button when you turn on
the power supply.

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
3. Configuring Alarms

1 Select the switch Adjust Alarms in Parameters tab

3

2 Double –click and open

"Object Properties" tab

System default

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
4. Configuring Media redundancy tab

2 Select Media Redundancy tab

1
mrpdomain-1
Open dialog box
3 default-mrpdomain

"Manager" if you want the device to operate as redundancy manager.

"Client" if the device is part of a redundant network.
"Not node in the ring" if no medium redundancy is configured

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
4. Configuring Media redundancy tab - Continued

2 Select Media Redundancy tab

1
mrpdomain-1
Open dialog box
3 default-mrpdomain

"Manager" if you want the device to operate as redundancy manager.

"Client" if the device is part of a redundant network.
"Not node in the ring" if no medium redundancy is configured

 To ensure problem-free operation when using a third-party device as the redundancy manager in the ring , make
sure that you assign the fixed role of "Redundancy client" to all other devices in the ring, before you close the ring.
Otherwise, there may be circulating data frames that will cause a failure in the network.
 If you reset to the factory settings, the ring port settings are also reset. With the appropriate attachment, a ring node
that was previously correctly configured can cause circulating frames and loss of the data traffic.
 If you reset to the factory settings, the MRP role of the device is also reset. If you are operating a third-party device
as the redundancy manager in the ring, this may cause loss of the data traffic.

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
5. Prioritized startup

1
Open dialog box

If you configure MRP in a ring, you cannot use the

"prioritized startup" function in PROFINET applications
on the devices involved.
If you want to use the "prioritized startup" function,
then disable MRP in the configuration.
The start-up times for
Prioritized Start-Up
In the STEP 7 configuration, properties dialog of the
are reduced to 2
PROFINET interface > "Media redundancy" tab >
seconds.
"MRP configuration" box, set the role to "Not node in
the ring" in the “mrpdomain1“ domain.

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
5. Configuring the topology

2 Select Topology tab

1
Open dialog box
Only for fiber-optic cable

You can interconnect

devices under "Partner
port" if:
• The port is connected
to the Ethernet subnet
• Other PROFINET
devices are connected
to a port on the subnet
• The devices support
topology configuration This area is only available if the device supports IRT
and no alternating partner is configured.

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Configuration of a PROFINET IO System
 Integrating the SCALANCE X208 into the PROFINET IO system
5. Configuring the topology - Continued

2 3

1
Open dialog box

Ensure that the setting for the local port and the partner port are identical.

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system
1. Insert Device from Hardware catalog. Rack, Slots, Electronic Modules

Select IO
Device
1

Power Module

Output addresses,
band model
Input addresses,
band model Select IO
Modules
2

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system
2. Assigning a device name to the IO device ET 200S PN (Offline).

Double Click

Device names IP addresses and MAC addresses must be assigned, so

that an
IO device can be uniquely assigned to an IO controller.

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system
3. Assigning properties to PROFINET Interface.

For the effects on the

reaction time with a setting
"> 1 m", refer to the relevant
manual.

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system

3.1. Synchronization tab

This tab displays the
synchronization properties
Double Click
of the IO controller.
See slide 16

1 2

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system

3.2. IO Cycle Tab

Double Click

1 2

Send clock set in the

sync domain.
3
See slide 16
The update time can only
be changed when there
are no synchronized
PROFINET IO devices in
the IO system

Maximum watchdog
time: 1.92 seconds.

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system

3.3. Prioritized startup

Double Click

1
2 3

The check box can

only be selected if
the IO controller you 4
are using can
prioritize selected IO
devices during Within a PROFINET IO system, you can only prioritize
startup. a certain maximum number of IO devices that depends
on the IO controller you are using.

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system
3.4. Setting up the communication ports

This section
shows the
name of the
local port.

The window shows the ports on

all devices that support the
function topology and are not yet
connected to the network

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Configuration of a PROFINET IO System
 Integrating the ET200S into the PROFINET IO system
3.5. Setting up the communication ports/ Disable autonegotation

Autonegotiation - operating
parameters of the connected
network are detected and the
data transmission speed and
transmission mode are
optimally set.

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Configuration of a PROFINET IO System
 Integrating Non SIEMENS PROFINET IO Devices
 Insert GSD files in Hardware catalog (slide 12)
 Insert the IO Devices form PROFINET IO -> Additional Field Devices (slide 25)
 Insert the necessary components in the configuration table (slide 25)
 Adjust the IP address and the device name. (slide 26)
 Set IO Cycle parameters (see slide 29)
 Adjust Parameter tab

For the following

For first Input input modules
Example refers to WAGO module
System 750/753

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Configuration of a PROFINET IO System
 Integrating Non SIEMENS PROFINET IO Devices
 Insert GSD files in Hardware catalog (slide 12)
 Insert the IO Devices form PROFINET IO -> Additional Field Devices See (slide 25)
 Insert the necessary components in the configuration table (slide 25)
 Adjusting the IP address and the device name. (slide 26)
 Set IO Cycle parameters (slide 29)
 Adjust Parameter tab

Example refers to
WAGO System
750/753

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Configuration of a PROFINET IO System
 Integrating Non SIEMENS PROFINET IO Devices
 Insert GSD files in Hardware catalog (slide 12)
 Insert the IO Devices form PROFINET IO -> Additional Field Devices See (slide 25)
 Insert the necessary components in the configuration table (slide 25)
 Adjust the IP address and the device name. (slide 26)
 Set IO Cycle parameters (slide 29)
 Adjust Parameter tab

A port that is physically present in a module but is not available as a

port submodule in the STEP 7 environment, is referred to as a default port.
Such ports are only displayed in the Topology Editor (i.e. they are not
in the configuration table) and can only be interconnected here.

Example refers to
WAGO System
750/753

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Configuration of a PROFINET IO System
 Network transition: IE/PB - Link PN IO
The C-PLUG may
only be inserted or
removed when the
power is off. A
screwdriver can be
used as an aid.

In the case of changeover from use as a PROFINET IO device or

as a network transition, a reset to factory settings is always necessary.

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Configuration of a PROFINET IO System
 Integration of IE/PB Link PN IO
1. Insert Device from Hardware catalog

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Configuration of a PROFINET IO System
 Integration of IE/PB Link PN IO
2. Properties of PROFIBUS DP

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Configuration of a PROFINET IO System
 Integration of IE/PB Link PN IO
2. Properties of PROFONET IO Interface

the highest
unassigned
number

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Configuration of a PROFINET IO System
 Integration of IE/PB Link PN IO
3. Integration of DP slaves. Rack, Slots, Electronic Modules

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Configuration of a PROFINET IO System
 PROFINET IO COMMISSIONING

Connect all participants in the network, according to

a topology and Switch On the power supply

Commissioning of the automated system with the PROFINET IO network

is done in the following sequence

• Switching the PG interface on the network card from the "Ethernet"

type and Assigning an IP address for PG/PC
• Node initialization for the IO controller, i.e. assign the IP address to the
IO controller
• Transfer device names for each individual IO device one-by-one
• Transfer hardware configuration of the overall system to the IO
controller
• Transfer S7 program to the IO controller

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Configuration of a PROFINET IO System
Switching the PG interface on the network card from the "Ethernet" type

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Configuration of a PROFINET IO System
 Assigning an IP address for PG/PC

Select the "TCP/IP" network protocol Fixed IP address for

PG/PC interface

3
4
2

Access path through

TCP/IP In the following examples, the IP address
• 192.168.100.99 should be used for the PG/PC and
• 192.168.100.1 should be used for the CPU 315F-2
PN/DP
(subnet mask 255.255.255.0). Check the IP address
ranges suggested by STEP 7 with reference to your actual
system.

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Configuration of a PROFINET IO System
 Assigning an IP address for PG/PC - Test for real connections
Accessible
Nodes Button

These devices are used for the first

In many devices the command Resest time or have an erased MMC. They
to factory setting erases only the IP have only a MAC address and no
address and parameters of the PN IO name.
interfaces, without deleting the name

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Configuration of a PROFINET IO System
 Assign IP address to the IO controller

At this stage, all

participants in the network
have invalid IP
addresses

Select the IO
Controller CPU

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Configuration of a PROFINET IO System
 Assign IP address to the IO controller

Result: IO controller is
Insert IP assigned a name and
Address and IP address
Subnet mask

Confirm
address

Insert IP
Controller name
and Confirm with
button

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Configuration of a PROFINET IO System
 Assign Device Name

2
3

Check compliance with the names

1. Select the desired device.

2. Select the corresponding name.
3. Confirm with the button "Assign name"

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Configuration of a PROFINET IO System
 Download Project into PROFINET IO Controller

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Configuration of a PROFINET IO System
 Switch the IO controller from STOP to RUN
There are two types of LED displays on SIMATIC S7 PROFINET IO devices:
• General status and error displays
• Status displays for the communication interfaces

PHOENIX CONTACT
FL-IL-BK-PAC
Please see the manufacturer
SF UL documentation for the detailed
BF UM
COL US functions of the PROFINET
XMT node displays.
RCV
LNC

SF System error present

BF No link status available
COL Collision of data telegrams
SF System error present XMT Data telegrams are being sent
5V DC The 5V supply for CPU and S7-300 bus OK RCV Data telegrams are being received
FRCE Force job Active LNK Physical network connection ready to operate
BF1 Bus fault at the PROFINET interface
BF2 Bus fault at the ETHERNET interface
LINK A connection to PROFINET has not been established
RX/TX The port sends or receives data

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Configuration of a PROFINET IO System
 Exercise
 Task: Create PROFINET IO project with the configuration shown
Industrial Ethernet: Ethernet(1) contains
the following network connections:

PROFIBUS: PROFIBUS(1) contains the

following network connections:

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Configuration of a PROFINET IO System
 Exercise
 Task: Use the built-in electronic module models for the individual
configuration of PROFINET devices.

1. PROFINET IO Controller 4. PROFINET PROXY

PS 307 5A 6ES7 307-1EA00-0AA0 Siemens IE/PB LINK PN IO
CPU 315-2PN/DP 6ES7 315-2FJ14-0AB0 IE PB LINK 6GK 1 4115AB00
(V3.1)
SM323 16DI+16DO 6ES7 323-1BL00-0AA0 5. PROFIBUS DEVICES
2. SM334 4AI+2AO/8b
Industrial 6ES7 334-0CE01-0AA0
Switch SCALANCE X208 Siemens ET200S Node
6GK5 208-0BA10-2AA3 IM551-1HF 6ES7 151-1BA02-0AB0
PME 6ES7 138-4CA50-0AB0
3. PROFINET IO Devices 2DI DC 24V HF 6ES7 131-4BB01-0AB0
Siemens ET200S Node 2DI DC 24V HF 6ES7 131-4BB01-0AB0
IM551-3PN 6ES7 151-3BA23-0AB0 2DO DC 24V HF 6ES7 132-4BB01-0AB0
PME 6ES7 138-4CA50-0AB0 2DO DC 24V HF 6ES7 132-4BB01-0AB0
2DI DC 24V HF 6ES7 131-4BB01-0AB0
2DI DC 24V HF 6ES7 131-4BB01-0AB0
2DO DC 24V HF 6ES7 132-4BB01-0AB0
2DO DC 24V HF 6ES7 132-4BB01-0AB0
PHOENIX CONTACT Node
FL-IL-BK 2878816
IB IL 24 DI 4-ME 2863928
IB IL 24 DO 4-ME 2863931
WAGO Node
WAGO SYSTEM 750-340
2DI(+6BIT I) 75x-400
2DO(+6BIT O) 75x-501
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Configuration of a PROFINET IO System
 Exercise
 Task: Use the specified number of devices and IO addresses.

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Configuration of a PROFINET IO System
 Reference

1. Mackay S., Edwin Wright, Deon Reynders, John Park, Practical Industrial Data Networks:
Design, Installation and Troubleshooting, Elsevier 2004, ISBN 07506 5807X
2. Pigan Raimond, Mark Metter, Automating with PROFINET. Industrial Communication based on
Industrial Ethernet, SIEMENS 2006, ISBN 3-89578-256-4
3. Configuration and Diagnostics of a PROFINET IO System, PROFINET IO Configuration
Example, Application Description, SIEMENS 01/2010
4. FL IL 24 BK-PN-PAC PROFINET IO/Inline Bus Coupler, Data Sheet, PHOENIX CONTACT
07/2005.
5. Hardware and Firmware User Manual for the FL IL 24 BK / FL IL 24 BK-PAC Ethernet/Inline Bus
Coupler, Revision: 05, Order No.:90 14 20 5 PHOENIX CONTACT, 09/2004.
6. SIMATIC PROFINET System Description, System Manual, A5E00298288-04, 06/2008
7. SIMATIC Configuring Hardware and Communication Connections with STEP 7, Manual,
A5E00706939-01, SIEMENS Edition 03/2006.
8. SIMATIC NET Industrial Ethernet Switches SCALANCE X-200 / XF-200. Operating Instructions,
A5E00349864-14, SIEMENS, 03/2009.
9. SIMATIC ET 200S distributed I/O Interface module IM151-3 PN HIGH FEATURE (6ES7151-
3BA23-0AB0), Manual, A5E01584258-04, SIEMENS 08/2010
10. WAGO IO SYSTEM 750, Using the WAGO 750 -340 PROFINET Coupler as Remote I/O with a
Siemens S7 PLC, Application note A115400
11. PROFINET Technology and Application – System description
http://www.profibus.com/nc/download/technical-descriptions-books/

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Configuration of a PROFINET IO System