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    Artos Company

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    Sai Kiran Palika
    The document provides details about ARTOS company which produces soft drinks in India. It discusses the history of the company starting from 1919, various flavors produced, production process involving water treatment, carbonation, packaging in glass and PET bottles. It also explains the infrastructure and quality control tests undertaken.

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    © All Rights Reserved
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    Artos Company

    Uploaded by

    Sai Kiran Palika
    501 views50 pages
    The document provides details about ARTOS company which produces soft drinks in India. It discusses the history of the company starting from 1919, various flavors produced, production process involving water treatment, carbonation, packaging in glass and PET bottles. It also explains the infrastructure and quality control tests undertaken.

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    ARTOS soft drinks

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    Artos company

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    The document provides details about ARTOS company which produces soft drinks in India. It discusses the history of the company starting from 1919, various flavors produced, production process involving water treatment, carbonation, packaging in glass and PET bottles. It also explains the infrastructure and quality control tests undertaken.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    501 views50 pages

    Artos Company

    Uploaded by

    Sai Kiran Palika
    The document provides details about ARTOS company which produces soft drinks in India. It discusses the history of the company starting from 1919, various flavors produced, production process involving water treatment, carbonation, packaging in glass and PET bottles. It also explains the infrastructure and quality control tests undertaken.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 50

    PRESENTED BY

    ID NO:-GH019-032
    L.VIJAY LAKSHMI
    ID NO:-GH019-042

    K.SUNBHASHINI
    A.R. RAJU BEVERAGES PVT.LTD
    INTRODUTION ABOUT COMPANY

     NAME OF THE COMPANY :-Artos


     TYPE :-Soft drinks
     COUNTRY OF ORIGIN :-India
     REGION OF ORIGIN :-Ramachadrapuram,East Godavari District
     STATE :-Andhra Pradesh
     ESTSBLISHMENT YEAR :-Since1919,103 years ago
     FLAVORS :- Lemon,orange,grape
     VARIANTS :-Grape,orange,prince lemon, pearl soda,jeera
    soda,nimma soda and zibb gluco
    HISTORY ABOUT COMPANY

    Artos is a regional soft drink and the first aerated soft drink in the state of
    Andhra Pradesh.[1] It was first named as "Ramachandra Raju soft drinks" and later renamed as
    "A.R Raju Tonics" and later converted into Artos. It was originated in Ramachandrapuram in
    East Godavari district, Andhra Pradesh. At first, Ramachandra Raju bought a soda machine
    from British collectorate but he did not know how to use it. Later, he came to Visakhapatnam
    with the machine and meet a person in Port and he helped the machine with new parts and also
    told how to use it and he returned to Ramachandrapuram and started marketing it as a soda
    drink in 1912. At first, local people scared to drink due to gaseous content or some myths but
    after observing British soldiers consuming it they started. In 1919, it was officially made as a
    drink and the required sugars, gas and flavours are imported from Europe. But during the 2nd
    World War, the imports had stopped and many industries in India halted. But Artos continued its
    production from the flavour taken from fruits. Many international companies offers franchises but
    Artos never stopped. In 2019, it has completed 100 years and Artos was growing furthermore in
    Andhra Pradesh.
    COMPANY LAYOUT
    ARTOS COMPANY

    Packaging
    Soft drinks of drinking
    water

    Water
    treatment
    unit-1 Unit-2
    Glass bottle PET bottle
    PET Water
    bottles bubble
    PET Mini
    Glass
    bottles cups
    PRODUCTION PROCESS FOR ARTOS DRINK:-

    All ingredients used in soft drinks must be of high purity and food grade to
    obtain a quality beverage. These include the water, carbon dioxide, sugar, acids,
    juices, and flavours.
    WATER:-
    Although water is most often taken from a safe municipal supply, it
    usually is processed further to ensure uniformity of the finished
    product; the amount of impurities in the municipal supply may vary
    from time to time. In some bottling plants the water-treatment
    equipment may simply consist of a sand filter to remove minute solid
    matter and activated carbon purifier to remove colour, chlorine, and
    other tastes or odours. In most plants, however, water is treated by a
    process known as superchlorination and coagulation. There the water
    is exposed for two hours to a high concentration of chlorine and to a
    flocculant, which removes organisms such as algae and bacteria; it
    then passes through a sand filter and activated carbon.
    CARBONDIOXIDE AND CARBONATION:-

    Carbondioxide gas gives the beverage its sparkle and tangy taste and prevents spoilage.
    Carbonation is effected by chilling the liquid and cascading it is thin layers over a series of
    plates in an enclosure containing carbondioxide gas under pressure.The amount of gas the water
    will absorb increased and the temperature is decreased.
    FLAVOURING SYRUP :-
    Flavouring syrup is normally a concentrated solution of a sweetner. Activated carbon is
    used to purify sugar like to remove impurities and odour.
    then making syrup with sugar by using steam(or)heat.Then all of the ingredients are added
    in a presice order to make a finishe syrup.After making a drink filling into bottles through fillings
    meachine.
    WATER TREATMENT
    Water treatment
     Water treatment is any process that improves the quality of water to make it
    appropriate for a specific end-use.
     Water treatment may simply consist of a sand filter to remove minute solid
    matter.
     Activated carbon purifier to remove colour,chlorine,tastes and odours.
     In plant water is treated by a process know as superchlorination and
    coagulation.
     The water is exposed for two hours to a high concentration of chlorine and to
    a flocculation,which removes organisms such as algae and bacteria.
    R.O.PROCESSING
     Fill raw water tank with chlorine by closing pump then chlorine water is
    transfer into the sand filter tank.
     Than water converted into the carbontank then transfer to storage tank.
     Without chlorine water transfer into normal tank by filters means catrous
    filters with range (0.1,0.2,0.5,0.7)
     Then add minerals like (Nacl+Mgso+cacl2)means antiscale
     Then transfer water into filling tank then converted into 1L,2L,500ML water
    bottles and water bubbles
    PROCESS FLOW CHART-WATER TREATMENT
    ETP FLOW CHART
    Collecting used water from processing units and
    add some chemicals to remove impurities

    Filtration process

    Treated effluent for discharge


    TESTS FOR ARTOS DRINKS
    QUALITY CONTROL TESTS
    Bottle Quality test
     Torque test
     Bottle thickness
     Film thickness
    Product Quality
     Bricks
     CO2
    Ph
    TDS{Total Dissolving Salts}
    G
    a Gas volume test
    s
    TESTS FOR WATER TREATMENT
     There are two different types of tests for water treatment process
    1. Chemical Tests
    2. Microbiology Tests
     CHEMICAL TESTS
     Chlorides
     Ph
     TDS[Total Dissolving Salts]
     Alkalinity
     Turbidity
     Hardness
     Calcium
     Magnesium
     Ozonation
     Colour
     Odour
    Chemical tests

    Test the chlorides in water Test the alkalinity in water


    Testing the hardness of the water
    MICRO BIOLOGY TESTS
     Coliform test
     Yeast and moulds
     Aerobic microbial count[OR]Colony technique count
     E-Coli
     Sulphite reducing anerobes
     Psudomonous aeruginosa
    AVALABULITY OF INFRASTRUCTURE
     UNIT-1[GLASS UNIT]
    1. Decaser
    2. Bottle washer
    3. Empty bottle inspection
    4. Paramixture
    5. Filler
    6. Uncaser
     UNIT-2[PET BOTTLE UNIT]
    1. Pet blow moulding
    2. Carbon mixture
    3. Filler
    4. Labeller
    5. Autopackaging [shrinkage and warping]
     WATER PLANT
    The water plant mechanism is same as pet bottle unit process
    INFRASTRUTURE MECHANISM
     UNIT-1[GLASS BOTTLE]
    1. DECASER:-This machine automatically unpacks and single files bottles received in
    necks-down reshipper cases to ensure a continuous supply of empty bottles to the
    packaging line. Offering a solid combination of speed and flexibility, combined with
    gentle bottle handling, this decaser has earned its reputation as a preferred solution for
    food and beverage manufacturers’ bottle handling requirements.
    2.BOTTLE WASHER:-The system has a double acting pneumatic cylinder which is
    being actuated using pneumatic control components such as direction control (5/2
    Solenoid Valve) and flow control components which are controlled through
    Electronic Control Timing Unit. The cylinder helps the bottles to be immersed inside
    the water in the tank, and then rinses it to wash the bottle.
    The position of cylinder is sensed by switch OFF the timing control unit
    and is provided to hold the bottles in the immersed condition to allow water to enter
    into the bottle.
    After filling the water to the bottles are agitated by the up and down
    movement of the actuator (Switch ON the Timing Control Unit), and then the water
    inside the bottle is removed by suspending the bottle.

    Bottle washer Visual Inspection


    3.Empty Bottle Inspection:-It reduces the number of jams and rejects due to the
    presence of contaminants, imperfections or defects in the empty bottles. The system
    performs the full bottle inspection of the empty bottle to ensure their compliance and
    quality before the filling process.
    Paramixture :-
    All the other ingredients are added in a precise order to
    make a syrup to added carbondioxide before this the syrup will be
    filtered with diatomite filterpaper then adding flavours and ingredients .
    Then mix the syrup with carbondioxide into the syrup . After making a
    drink filling the drinkinto the bottles through filling machine.
    5.FILLER:-Filling machine is packaging machinery to fill the product into glass
    bottle. the bottles to be filled onto the conveyor and then the conveyor
    moves the bottles downstream and into the Auto-Fill™. The Auto-Fill™ is
    an automated gate system that organizes the bottles on the conveyor.
    The Auto-Fill can be set up to release one or more bottles into the filling
    area, depending on how many nozzles your filling machine has.
    These is having easy way of control to fill exact amount of liquid to
    the bottles .These is having adjust the different sized bottles without replacing
    parts and also having a “NO BOTTLE NO FILL ’’ mechanism which means the
    machine will automatically stop the process when is no bottle available on the
    belt.
    6.UNCASER:-An Uncaser will remove containers from cases/trays at a rate up to 7 cases per
    minute. This affordable compact machine can be configured as either an Uncaser or a Case
    Packer that handles your product with a “Soft Touch”. Put it on both ends of your line and
    stock one set of repair parts. Economical – Soft Touch – 7 CPM.
    PET BOTTLE UNIT
     UNIT-1[PET BOTTLE]
    1.PET BLOW MOULDING:-The PET bottle blow moulding process works by reheating a pre-
    moulded PET preform which is then automatically positioned into a mould. High pressure food
    grade compressed air is then injected into the preform which expands to form the shape of the
    mould.
    The neck ending catches and holds while the bottom end pinches closed as the tube closes.
    A blow-pin is interested into the neck end of the hot parison while compressed air inflates it to the shape
    of the mold cavity. Simultaneously, the process creates the threaded opening.
    Once the mold sufficiently cools, it opens, ejecting the finished bottle along with excess plastic that was
    trimmed off from around the neck and bottom portions.
    2.CARBON MIXTURE:- All the other ingredients are added in a precise order to
    make a syrup to added carbondioxide before this the syrup will be filtered with
    diatomite filterpaper then adding flavours and ingredients . Then mix the syrup
    with carbondioxide into the syrup . After making a drink filling the drinkinto the
    bottles through filling machine.
    3.FILLER:-Filling machine is packaging machinery to fill the product into glass
    bottle. the bottles to be filled onto the conveyor and then the conveyor
    moves the bottles downstream and into the Auto-Fill™. The Auto-Fill™ is
    an automated gate system that organizes the bottles on the conveyor.
    The Auto-Fill can be set up to release one or more bottles into the filling
    area, depending on how many nozzles your filling machine has.
    These is having easy way of control to fill exact amount of liquid to
    the bottles .These is having adjust the different sized bottles without replacing
    parts and also having a “NO BOTTLE NO FILL ’’ mechanism which means the
    machine will automatically stop the process when is no bottle available on the
    belt.
    4.LABELLER:-These machines are designed for side labeling (one or two sides, as well
    as around-the-corner), wrap-around labeling (including positioned in relation to a specific
    feature), as well as top and bottom labeling
    Labeling machine is an automatic in-line-self-adhesive lable application
    unit that applies pre-printed lables means supplies on area to product
    5.Automatic packaging [shrinkage and warping]:-

    They may be automatic and can handle materials packaged in rigid, semirigid, or soft con
    tainers and materials not packaged in containers, such as metal castings, sheet metal, roll
    ed metal sections, and lumber. The machines can be set up to handle items of a given sta
    ndard size or items within the same range of standard sizes, with the necessary adjustme
    nts being made either manually or automatically.
    WATER TREATMENT PROCESS

    PET BLOW MOULDING


    Water fill into the bottles. Labeling
    Through filling machine
    AUTOMATICALLY PACKAGING
    CAUSTIC INJECTION PROCESS

    3 Steep
    process
    5 steep
    process
    7 steep
    process
    3 STEEP PROCESS

    TREATED
    WATER

    TREATED HOT
    WATER WATER
    5 STEP PROCESS

    TREATED
    WATER

    TREATED CASTIC
    WATER

    HOT TREATED
    WATER WATER
    7 STEP PROCESS

    TREATED
    WATER

    TREATED
    CAUSTIC
    WATER

    HOT TREATED
    WATER WATER

    TREATED
    ACID
    WATER
    MOVEMENT OF THE MATERIALS
     Raw materials :-preform ,caps , glass bottles , mini cups.

     Semi finished goods:-Grade sugar , caustic, Activated carbon , Diatemoceous ,


    flavours and ingredients.

     Finished goods:-Glass drink bottles , gluco cups ,PET drink bottles, water
    bottles , water bubbles.
    MATERIALS

    PRE FORMS

    CAPS FOR PET BOTTLES


    GLASS BOTTLES

    CAPS FOR GLASS BOTTLES


    MINI GLUCO CUPS

    GRADE SUGAR[S-31]
    STORAGE GODOWN

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