Automotive Transmission System
Automotive Transmission System
Introduction
The transmission is a device that is connected to
the back of the engine and sends the power from the
engine to the drive wheels.
An automobile engine runs at its best at a certain
RPM range and it is the transmission's job to make sure
that the power is delivered to the wheels while keeping
the engine within that range.
It does this through various gear combinations.
In addition to the various forward gears, a
transmission also has a neutral position which
disconnects the engine from the drive wheels, and
reverse, which causes the drive wheels to turn in the
opposite direction allowing you to back up.
Transmission system
Transfer Case for Four Wheel Drive
Manual Transmission
Purposes Served by Transmission
System:
Provides the mechanical advantage (required
torque) to drive vehicle under different road & load
conditions.
Convert the forward motion into reverse to move
vehicle backward.
Provides a neutral position to disallow the power
flow from engine to rest of the power train.
Divert power flow at right angles.
provides speed variation as required.
Transmit power flow at varied angles and length.
Type of Transmission System
Manual Transmission system.
1. Clutch system.
2. Transmission
or Transaxle.
3. Drive shaft
4. Differential.
5. Drive Wheel.
Clutch
o In vehs with manual transmission or transaxle, the
power from the engine flows through the clutch.
o It acts as a bridge between engine and
transmission system.
o Engage or disengage power flow in between engine
and transmission system as per requirement.
o It is located between the engine flywheel and the
transmission or transaxle.
The clutch have four functions:
It can be disengaged to allow engine cranking and to
permit the engine to run freely without delivering
power to the transmission.
Engine flywheel
Friction disc
Pressure plate
Clutch construction
Engine Fly wheel. An
important part of the engine, is
also the main driving member
of the clutch.
Friction disc. The friction
disc is the driven member. It is
about 12 inch or less in
diameter and splined to the
clutch shaft or transmission
input shaft.
Pressure Plate. The pr
plate, with one or more springs,
attaches to the clutch cover -
the whole assembly is bolted to
the flywheel and rotates with it.
Clutch construction
Pressure plate must squeeze the clutch disc onto the flywheel with
sufficient force to transmit engine torque efficiently. It must move
away from the clutch disc so the clutch disc can stop rotating, even
though the flywheel and pr plate continue to rotate. When the clutch
pedal is pressed down, the Release Bearing moves toward the
flywheel. It pushes in against the pressure plate’s release fingers and
moves them against the
force of the plate’s springs.
This action moves the
pressure plate away from
the clutch disc, interrupting
the flow of power and
reducing friction.
The transmission input shaft
has the same centre line as
the engine crankshaft.
Clutch Operation
When the clutch pedal is depressed, the clutch fork
(connected through a linkage to the clutch pedal) pushes
the release or throw-out bearing and clutch is
disengaged , the drive member turn independently of the
driven member and the engine is disconnected from the
transmission.
A typical first gear ratio is 4:1 and overdrive ratio is 0.8:1, that of reverse
gear is 3.5:1
Drive Line
Drive line is an assembly of one or more drive shafts,
universal joint and slip joints. It transmits torque through
varying angles and distances from one shaft to another.
Drive Shaft
It transmit
torque smoothly
while rotating ,
changing length
and moving up
and down.
Universal Joint. It
allows driving torque to be
carried through two shaft that
are at an angle with each other.
The universal joint is basically a
double-hinged joint consisting of
two Y shaped yokes , one on
the driving or input shaft and the
other on the driven or out put
shaft plus a cross-shaped called
cross. A yoke is used to connect
the Y joint together.
Slip Joint: It has out side splines on the shaft and
matching internal splines in a matching hollow shaft or yoke.
When assembled, the splines cause the shafts to rotate together
while they can move back and forth. This serves to adjust the
length of the propeller shaft when demanded by the rear axle
movements.
Differential
The differential is a geared mechanism located between
the driving axles of a vehicle. It functions as follows:
a. The differential allows the drive wheels to rotate
at different speeds when negotiating a turn or curve
in the road and redirects the engine torque from the
drive shaft to the rear drive axle shafts.
b. It also allows both axles to turn at the same
speed when the vehicle is moving in a straight line.
c. Also allow power transfer at right angles.
Differential
Differential Lock
In conventional differential if one of the wheels slips -
all the power is transferred to that wheel (since grip is
less). Ultimately the vehicle becomes stationary.
This is overcome with
differential lock which
prevents slipping of
gears on the wheel sides
facing more traction or
grip on the road.
In practice, a differential lock works either by clutching the drive-shaft gears to the
differential case, forcing them to rotate at the same speed as the case itself, or by
locking the differential pinion gears so that they cannot rotate on their shafts (again
forcing the drive-shafts to rotate at the same speed). Dog clutches are usually used
for this and because of the nature of dog clutch design this means that it is impossible
to engage the device while the drive is under any pressure and the vehicle therefore
has to be brought to a standstill first. Caution has to be exercised in providing a
differential lock, since all the available torque - not just half of it as would be
the case with ordinary differential systems - will be applied to whichever road
wheel has the better grip.
What does a limited slip differential(LSD) do?
Operating the wheel differential lock in the engaged "lock" position of sold
surfaces while turning corners (differentiating), may cause clutch jump out
damaging shift system components.
The wheel differential lock may not disengage immediately due to torque
"wrap up". This wrap up can occur when the system is disengaged while
the vehicle is operating on surfaces such as sand, mud or even snow.
Drive axle
The drive axle assembly transmits torque from the
engine and transmission to drive the vehicle’s wheels.
The drive axle changes the direction of the power flow,
multiplies torque, and allows different speeds between
the drive wheel.
Constant Velocity( CV) joint
These joints are used to transfer uniform torque at a
constant speed, while operating through a wide range
of angles.
Types of CV Joints:
a. By position ( inboard or outboard).
b. By function ( fixed or plunge).
c. By design ( ball type or tripod).
Constant Velocity( CV) joint
Automatic Transmission
In case of the automatic transmission system, the gears
are changed automatically corresponding with the
vehicle's speed. The basic components essential for
this process are torque converter, Clutch housings,
planetary gears, computer, seals and hydraulic designs.
Torque Converter
A fluid coupling that transmits
engine torque to the
transmission without a direct
mechanical connection. It has
curved vanes that reduce the
'bounce back' effect. The
function of a TC as follows:
Ravigneaux
Planetary
gear set
Simpson
Planetary
gear set
Simple Gear Train
One sun, one carrier, one ring gear: can provide under
drive (reduction), overdrive, direct drive, reverse or
neutral.
Action Ratio Input Held (reaction) Output