Phase Diagram
Phase Diagram
ISSUES TO ADDRESS...
• When we combine two elements...
what equilibrium state do we get?
• In particular, if we specify...
--a composition (e.g., wt%Cu - wt%Ni), and
--a temperature (T)
then...
How many phases do we get?
What is the composition of each phase?
How much of each phase do we get?
Phase A Phase B
Nickel atom
Copper atom
1
THE SOLUBILITY LIMIT
• Solubility Limit: 10 0
Max concentration for Solubility
80 Limit L
which only a solution
Temperature (°C)
(liquid)
occurs. 60 +
L
• Ex: Phase Diagram: 40 (liquid solution S
i.e., syrup) (solid
Water-Sugar System 20 sugar)
Question: What is the
solubility limit at 20C? 0 20 40 6 065 8 0 10 0
Answer: 65wt% sugar. C o =Composition (wt% sugar)
Sugar
Water
Pure
Pure
If Co < 65wt% sugar: sugar
Adapted from Fig. 9.1,
Callister 6e.
If Co > 65wt% sugar: syrup + sugar.
• Solubility limit increases with T:
e.g., if T = 100C, solubility limit = 80wt% sugar.
2
COMPONENTS AND PHASES
• Components:
The elements or compounds which are mixed initially
(e.g., Al and Cu)
• Phases:
The physically and chemically distinct material regions
that result (e.g., a and b).
Aluminum- (lighter
Copper
phase)
Alloy
(darker
phase)
Adapted from Fig.
9.0,
Callister 3e.
3
EFFECT OF T & COMPOSITION (Co)
• Changing T can change # of phases: path A to B.
• Changing Co can change # of phases: path B to D.
B (100,70) D(100,90)
1 phase 2 phases
10 0
80 L
• water- (liquid)
Temperature (°C)
sugar +
system 60 L S
(liquid solution (solid
40 i.e., syrup) sugar)
20 A(70, 20 )
2 phases
Adapted from Fig. 0
9.1, 0 20 40 60 70 80 10 0
Callister 6e.
C o =Composition (wt% sugar)
4
PHASE DIAGRAMS
• Tell us about phases as function of T, Co, P.
• For this course:
--binary systems: just 2 components.
--independent variables: T and Co (P = 1atm is always used).
T(°C)
• Phase
160 0 • 2 phases:
Diagram L (liquid)
150 0 L (liquid)
for Cu-Ni (FCC solid solution)
system 140 0 • 3 phase fields:
dus L
130 0 i qu
i
+
l
L s L+
l i du
so
120 0 Adapted from Fig. 9.2(a), Callister 6e.
(Fig. 9.2(a) is adapted from Phase Diagrams
110 0 (FCC solid of Binary Nickel Alloys, P. Nash (Ed.), ASM
100 0
0 20 40 60 80 10 0 wt% Ni 5
PHASE DIAGRAMS: # and types of phases
• Rule 1: If we know T and Co, then we know:
--the # and types of phases present.
T(°C)
• Examples: 160 0
A(1100, 60): L (liquid)
1 phase: 150 0
dus Cu-Ni
ui
B(1250,35)
B(1250, 35): 140 0 liq us
phase
l i d diagram
2 phases: L + so
130 0 +
L (FCC solid
120 0 solution)
Adapted from Fig. 9.2(a), Callister 6e.
(Fig. 9.2(a) is adapted from Phase Diagrams 110 0 A(1100,60)
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH, 1991).
100 0
0 20 40 60 80 10 0 wt% Ni
6
PHASE DIAGRAMS: composition of phases
• Rule 2: If we know T and Co, then we know:
--the composition of each phase. Cu-Ni
T(°C) system
• Examples:
TA A
C o = 35wt%Ni tie line dus
i
L (liquid) l iqu
At T A: 130 0
L +
Only Liquid (L) B l i dus
TB so
C L = C o ( = 35wt% Ni)
At T D:
120 0 L+ D (solid)
Only Solid ( ) TD
C = C o ( = 35wt% Ni )
20 3 032 35 4 0 43 50
At T B : C LC o C wt% Ni
Both and L Adapted from Fig. 9.2(b), Callister 6e.
(Fig. 9.2(b) is adapted from Phase Diagrams of
C L = C liquidus ( = 32wt% Ni here) Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH, 1991.)
C = C solidus ( = 43wt% Ni here)
7
PHASE DIAGRAMS: weight fractions of phases
• Rule 3: If we know T and Co, then we know:
--the amount of each phase (given in wt%). Cu-Ni
• Examples: system
T(°C)
C o = 35wt%Ni
TA A
tie line dus
At T A: Only Liquid (L) i
130 0 L (liquid) liqu
W L = 100wt%, W = 0 +
B L
At T D: Only Solid ( ) dus
TB soli
R S
W L = 0, W = 100wt%
At T B : Both and L 120 0 L+ D
TD (solid)
S 43 35
WL 73 wt % 20 3 032 35 4 0 43 50
R S 43 32 C LC o C
wt% Ni
R
W = 27wt% Adapted from Fig. 9.2(b), Callister 6e.
(Fig. 9.2(b) is adapted from Phase Diagrams of Binary
R S Nickel Alloys, P. Nash (Ed.), ASM International,
Materials Park, OH, 1991.)
8
THE LEVER RULE: A PROOF
• Sum of weight fractions: WL W 1
• Conservation of mass (Ni): C o WLCL W C
• Combine above equations:
C Co S C o CL R
WL W
C CL R S C CL R S
• A geometric interpretation:
moment equilibrium:
CL Co C
WLR WS
R S
WL W 1 W
solving gives Lever Rule
9
CORED VS EQUILIBRIUM PHASES
• Ca changes as we solidify.
• Cu-Ni case: First a to solidify has Ca = 46wt%Ni.
Last a to solidify has Ca = 35wt%Ni.
• Fast rate of cooling: • Slow rate of cooling:
Cored structure Equilibrium structure
Uniform C :
First to solidfy:
46wt%Ni 35wt%Ni
Last to solidfy:
< 35wt%Ni
11
MECHANICAL PROPERTIES: Cu-Ni System
• Effect of solid solution strengthening on:
--Tensile strength (TS) --Ductility (%EL,%AR)
60
%EL for pure Cu
Tensile Strength (MPa)
Elongation (%EL)
4 00 50 %EL for
TS for pure Ni
pure Ni 40
3 00
TS for pure Cu 30
200 20
0 20 40 60 80 10 0 0 20 40 60 8 0 10 0
Cu Ni Cu Ni
Composition, wt%Ni Composition, wt%Ni
Adapted from Fig. 9.5(a), Callister 6e. Adapted from Fig. 9.5(b), Callister 6e.
12
BINARY-EUTECTIC SYSTEMS
has a special composition
2 components with a min. melting T.
Cu-Ag
T(°C) system
Ex.: Cu-Ag system 120 0
• 3 single phase regions L (liquid)
(L, ) 10 00
• Limited solubility: L + 779°C L+
TE 8 00
: mostly Cu 8.0 71 .9 91.2
: mostly Ni 6 00
• T E : No liquid below T E
• C E : Min. melting T 4 00
composition 2 00
0 20 40 6 0 CE 8 0 10 0
Adapted from Fig. 9.6, C o , wt% Ag
Callister 6e. (Fig. 9.6 adapted
from Binary Phase Diagrams, 2nd ed., Vol. 1, T.B. Massalski
(Editor-in-Chief), ASM International, Materials Park, OH, 1990.)
13
EX: Pb-Sn EUTECTIC SYSTEM (1)
• For a 40wt%Sn-60wt%Pb alloy at 150C, find...
--the phases present: Pb-Sn
a+b T(°C) system
--the compositions of
the phases: 3 00
L (liquid)
2 00 L + 183 °C L+
18.3 61.9 97.8
150
1 00
0 20 40 60 80 10 0
Co
Adapted from Fig. 9.7, C o , wt% Sn
Callister 6e. (Fig. 9.7 adapted
from Binary Phase Diagrams, 2nd ed., Vol. 3, T.B. Massalski
(Editor-in-Chief), ASM International, Materials Park, OH, 1990.)
14
EX: Pb-Sn EUTECTIC SYSTEM (2)
• For a 40wt%Sn-60wt%Pb alloy at 150C, find...
--the phases present: a + b Pb-Sn
--the compositions of T(°C) system
the phases:
Ca = 11wt%Sn 3 00
L (liquid)
Cb = 99wt%Sn
--the relative amounts 2 00 L + 183 °C L+
of each phase: 18.3 61.9 97.8
150
59 R S
W 67 wt % 1 00
88
29
W 33 wt %
88 0 11 20 40 60 80 9910 0
Co
Adapted from Fig. 9.7, C o , wt% Sn
Callister 6e. (Fig. 9.7 adapted
from Binary Phase Diagrams, 2nd ed., Vol. 3, T.B. Massalski
(Editor-in-Chief), ASM International, Materials Park, OH, 1990.)
15
MICROSTRUCTURES
IN EUTECTIC SYSTEMS-I
T(°C)
• Co < 2wt%Sn 4 00
L: C o wt%Sn
• Result: L
--polycrystal of a grains.
3 00 L
L+
2 00
TE (Pb-Sn
: C o wt%Sn
System)
1 00
+
0 10 20 30
Adapted from Fig. 9.9,
Co Co, wt% Sn
Callister 6e. 2
(room T solubility limit)
16
MICROSTRUCTURES
IN EUTECTIC SYSTEMS-II
T(°C) L: C o wt%Sn
• 2wt%Sn < Co < 18.3wt%Sn 4 00
• Result: L
--a polycrystal with fine L
3 00
b crystals.
L+
: C o wt%Sn
2 00
TE
1 00
+ Pb-Sn
system
0 10 20 30
Adapted from Fig. 9.10, 2 C o C o , wt% Sn
Callister 6e. (sol. limit at T room ) 18.3
(sol. limit at T E )
17
MICROSTRUCTURES
IN EUTECTIC SYSTEMS-III
• Co = CE
• Result: Eutectic microstructure
--alternating layers of a and b crystals. Micrograph of Pb-Sn
T(°C) eutectic
L: C o wt%Sn microstructure
3 00 L
Pb-Sn
system L+
2 00
TE 183°C L+
1 00 + 160 m
: 97.8wt%Sn Adapted from Fig. 9.12, Callister 6e. (Fig.
: 18.3wt%Sn 9.12 from Metals Handbook, Vol. 9, 9th ed.,
Metallography and Microstructures,
0 American Society for Metals, Materials Park,
0 20 40 60 80 100 OH, 1985.)
18.3 CE 97.8
Adapted from Fig. 9.11,
Callister 6e. 61.9 C o , wt% Sn 18
MICROSTRUCTURES
IN EUTECTIC SYSTEMS-IV
Fe 3 C (cementite)
Fe 3 C 1000
+Fe 3 C
800 +
B 727°C = T eutectoid
R S
6 00
+Fe 3 C
4 00
0 1 2 3 4 5 6 6.7
(Fe) 0.77 4.30 C o , wt% C
120 m
Result: Pearlite = Fe 3 C (cementite-hard)
C eutectoid
alternating layers of
and Fe 3 C phases. (ferrite-soft)
(Adapted from Fig. 9.24, Callister 6e. (Fig. 9.24 Adapted from Fig. 9.21,Callister 6e. (Fig. 9.21 adapted from
from Metals Handbook, 9th ed., Vol. 9, Binary Alloy Phase Diagrams, 2nd ed.,
Metallography and Microstructures, American Vol. 1, T.B. Massalski (Ed.-in-Chief), ASM International,
Society for Metals, Materials Park, OH, 1985.) Materials Park, OH, 1990.)
21
HYPOEUTECTOID STEEL
T(°C)
1600
1400 L
(Fe-C
+L System)
1200 1148°C L+Fe 3 C
austenite)
Fe 3 C (cementite)
1000 Adapted from Figs. 9.21
+Fe 3 C and 9.26,Callister 6e. (Fig.
9.21 adapted from Binary
r s
800 727°C Alloy Phase Diagrams, 2nd
4 00
0 Co 1 2 3 4 5 6 6.7
0.77
pearlite C o , wt% C
w pearlite = w
w =S/(R+S) 100 m Hypo eutectoid
w Fe3C =(1-w ) steel
Adapted from
Fig. 9.27,Callister
6e. (Fig. 9.27 courtesy Republic Steel Corporation.) 22
HYPEREUTECTOID STEEL
T(°C)
1600
1400 L
(Fe-C
+L System)
1200 1148°C L+Fe 3 C
austenite)
Fe 3 C (cementite)
1000
+Fe 3 C Adapted from Figs. 9.21
and 9.29,Callister 6e. (Fig.
Fe 3 C 9.21 adapted from Binary
800 r s Alloy Phase Diagrams, 2nd
R S
ed., Vol. 1, T.B. Massalski
(Ed.-in-Chief), ASM
w Fe3C =r/(r +s )6 00 +Fe 3 C International, Materials
w =(1-w Fe3C ) Park, OH, 1990.)
4 00
0 1 Co 2 3 4 5 6 6.7
0.77
pearlite C o , wt% C
w pearlite = w
w =S/(R+S) 6 0m Hypereutectoid
w Fe3C =(1-w ) steel
Adapted from
Fig. 9.30,Callister
6e. (Fig. 9.30
copyright 1971 by United States Steel Corporation.) 23
Phase Transformations
ISSUES TO ADDRESS...
• Transforming one phase into another takes time.
Fe Fe C
g
3
Eutectoid
transformation (cementite)
(Austenite) +
a
C FCC (BCC)
(ferrite)
24
Solidification: Nucleation Types
Homogeneous nucleation
nuclei form in the bulk of liquid metal
requires considerable supercooling
(typically 80-300ºC)
• Heterogeneous nucleation
– much easier since stable “nucleating surface” is
already present — e.g., mold wall, impurities in
liquid phase
– only very slight supercooling (0.1-10ºC)
25
Rate of Phase Transformations
Kinetics - study of reaction rates of phase
transformations
• To determine reaction rate – measure degree
of transformation as function of time (while
holding temp constant)
How is degree of transformation measured?
X-ray diffraction – many specimens required
electrical conductivity measurements –
on single specimen
measure propagation of sound waves –
on single specimen
26
Rate of Phase Transformation
Fraction transformed, y
transformation complete
Fixed T
0.5 maximum rate reached – now amount
unconverted decreases so rate slows
rate increases as surface area increases
t0.5 & nuclei grow
fraction time
transformed
k & n are transformation specific parameters
rate = 1/t0.5
rate increases with increasing temperature
• Rate often so slow that attainment of equilibrium
state not possible!
28
Transformations & Undercooling
• Eutectoid transf. (Fe-Fe3C system): g Þ a + Fe3C
• For transf. to occur, must 0.76 wt% C 6.7 wt% C
cool to below 727ºC 0.022 wt% C
(i.e., must “undercool”)
T(ºC)
1600 Adapted from Fig.
d 9.24,Callister & Rethwisch
8e. (Fig. 9.24 adapted from
1400 L Binary Alloy Phase
Diagrams, 2nd ed., Vol. 1,
g g +L T.B. Massalski (Ed.-in-
1200 1148ºC L+Fe3C Chief), ASM International,
Fe3C (cementite)
(austenite) Materials Park, OH, 1990.)
1000
a Eutectoid: g +Fe3C
ferrite 800 Equil. Cooling: Ttransf. = 727ºC
727ºC
DT a +Fe C 3
600
Undercooling by Ttransf. < 727C
0.022
0.76
400
0 1 2 3 4 5 6 6.7
29
(Fe) C, wt%C
The Fe-Fe3C Eutectoid Transformation
100
T = 675ºC
y,
50
0
1 10 2 10 4 time (s)
T(ºC) Austenite (stable)
TE (727ºC)
700 Austenite
(unstable)
500
0%
31
1 10 10 2 10 3 10 4 10 5
Austenite-to-Pearlite Isothermal Transformation
• Eutectoid composition, C0 = 0.76 wt% C
• Begin at T > 727ºC
• Rapidly cool to 625ºC
• Hold T (625ºC) constant (isothermal treatment)
T(ºC) Austenite (stable)
TE (727ºC)
700 Austenite
(unstable)
Transformation and
5 0 % r l it e
500
0%
Cooling Transformation
pea
Diagrams, American
Society for Metals, 1997,
p. 28.)
400
1 10 10 2 10 3 10 4 10 5
32
time (s)
Transformations Involving
Noneutectoid Compositions
Consider C0 = 1.13 wt% C
T(ºC) T(ºC)
900 1600
d
A 1400 L
800
Fe3C (cementite)
+
A TE (727ºC) g g +L
1200 L+Fe3C
700 A C (austenite)
P 1000
A
+ P a g +Fe3C
600
800
727ºC
DT a +Fe3C
500 600
0.022
0.76
1 10 102 103 104 400
0 1 2 3 4 5 6 6.7
1.13
time (s) (Fe)
C, wt%C
Adapted from Fig. 10.16, Adapted from Fig. 9.24,
Callister & Rethwisch 8e. Callister & Rethwisch 8e.
200
100
0%
50 %
35
Martensite: A Nonequilibrium Transformation Product
• Martensite:
-- g(FCC) to Martensite (BCT)
x
60 m
Fe atom potential
x x
sites x x C atom sites
x Adapted from Fig. 10.20,
Callister & Rethwisch 8e.
Conversion of isothermal
transformation diagram to
continuous cooling
transformation diagram
Cooling curve
39
Mechanical Props: Influence of C Content
Pearlite (med)
Pearlite (med) Cementite
ferrite (soft) (hard)
Adapted from Fig. 9.30, C0 < 0.76 wt% C C0 > 0.76 wt% C Adapted from Fig. 9.33,
Callister & Rethwisch 8e. Callister & Rethwisch 8e.
Hypoeutectoid Hypereutectoid
Hypo Hyper Hypo Hyper
TS(MPa) %EL 80
1100
0 0.5
0.76
0 0.5 1
wt% C wt% C
• Increase C content: TS and YS increase, %EL decreases
40
Mechanical Props: Fine Pearlite vs.
Coarse Pearlite vs. Spheroidite
Hypo Hyper 90 Hypo Hyper
320 fine
pearlite
Ductility (%RA)
spheroidite
60
Brinell hardness
240 coarse
pearlite
spheroidite
160 30 coarse
pearlite
fine
80 pearlite
0
0 0.5 1 0 0.5 1
wt%C wt%C
Adapted from Fig. 10.30, Callister &
• Hardness: fine > coarse > spheroidite Rethwisch 8e. (Fig. 10.30 based on
data from Metals Handbook: Heat
• %RA: fine < coarse < spheroidite Treating, Vol. 4, 9th ed., V. Masseria
(Managing Ed.), American Society for
Metals, 1981, pp. 9 and 17.)
41
Mechanical Props: Fine Pearlite vs. Martensite
Hypo Hyper
600
Brinell hardness
martensite
Adapted from Fig. 10.32,
Callister & Rethwisch 8e. (Fig.
400 10.32 adapted from Edgar C.
Bain, Functions of the Alloying
Elements in Steel, American
Society for Metals, 1939, p. 36;
200 and R.A. Grange, C.R. Hribal,
fine pearlite and L.F. Porter, Metall. Trans. A,
Vol. 8A, p. 1776.)
0
0 0.5 1
wt% C
• Hardness: fine pearlite << martensite.
42
Tempered Martensite
1600 TS
Adapted from Adapted from Fig.
YS
9 mm
Fig. 10.34, 1400 10.33, Callister &
Callister & Rethwisch 8e. (Fig.
Rethwisch 8e. 10.33 copyright by
(Fig. 10.34 1200 60 United States Steel
adapted from Corporation,
Fig. furnished 1000 50 1971.)
courtesy of %RA %RA
Republic Steel
40
Corporation.) 800 30
200 400 600
Tempering T (ºC)
• tempering produces extremely small Fe3C particles surrounded by a.
43
• tempering decreases TS, YS but increases %RA
Summary of Possible Transformations
Adapted from
Austenite (g) Fig. 10.36,
Callister &
Rethwisch 8e.
slow moderate rapid
cool cool quench
Martensite reheat
T Martensite
Strength
Ductility
bainite Tempered
fine pearlite Martensite
coarse pearlite (a + very fine
spheroidite Fe3C particles)
44 General Trends
Homework 4
Tugas kelompok untuk membuat makalah
Kelompok 1 Tentang kristal (arah dan bidang kristal,
dll)
Kelompok 2 Difusi
Kelompok 3 Defects (kecacatan) dan hardening
Kelompok 4 Sifat-sifat material (sifat fisika, mekanika,
dll)
Kelompok 5 Diagram phasa dan transformasi phasa
Ilham Ristiyanto 90
Grafiky Desriyanto 30
Lintang Yuono 80
Yogie Hermawan 80
Rony Fajar Setiawan 50
Reza Widiantoro 80
Afif Adi Kelvianto 80
Muhammad Andhika 80
syahrul ramadhan 70
Ahmad Syamsul Fazri 80
Danil Ath Thariq 80
Azwar Ashari 80
wahyu firda kurniawan 60
Fachrurrozi 60
Hoerudin Wijaya 50
Dharmawan Fadhlul Arifa 70