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10 Indirect Measurement

The document discusses various indirect work measurement techniques including standard data/formula method, regression analysis, MTM (Method Time Measurement), and MOST (Maynard Operation Sequence Technique). It provides details on each technique such as how MTM divides work into basic motion elements and assigns time values based on classes. It also explains the three motion sequences that MOST uses to model manual work: general motion sequence, controlled motion sequence, and tool use sequence.

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Anhar Aan
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136 views36 pages

10 Indirect Measurement

The document discusses various indirect work measurement techniques including standard data/formula method, regression analysis, MTM (Method Time Measurement), and MOST (Maynard Operation Sequence Technique). It provides details on each technique such as how MTM divides work into basic motion elements and assigns time values based on classes. It also explains the three motion sequences that MOST uses to model manual work: general motion sequence, controlled motion sequence, and tool use sequence.

Uploaded by

Anhar Aan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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INDIRECT WORK MEASUREMENT

OUTLINE
Indirect Work Measurement Technique Standard Data/ Formula MTM MOST

WORK MEASUREMENT TECHNIQUE


INDIRECT

Regression Analysis

Standard Data/Formula

Predetermined Motion Time System Functional Approach (for specific purpose)

General Approach

-MTM -MOST

-MTM-M -MTM-C -MTM-V

Work Measurement estimation using table (not on the workplace).

Indirect Method
Strength
1. 2. 3. Finishing time can be defined before the work conductedevery motion element time is already known. Minimum Time only record one motion element. Lower cost.

Weakness 1. There is no motion table time of motion time data that detail and comprehensive 2. Used table not from Indonesia. 3. Need high accuracy from observer. 4. Motion Time Data adjusted with the working condition, ex: office working element VS factory working element.

Standard Data and Formula Method


Work Measurement standard time that defined for every working element based on previous research.

Ex. : Making a hole with drilling process standard set up time & handling time.

Standard Data and Formula Method


Standard data methodfor constant working elements, Ex.: set-up,loading/unloading, handling machine. Formula method (rumus) for inconstant working elements (variable). Ex.: machining on drilling machine, drilling, frais.

Standard Data and Formula Method

Standard Data and Formula Method


Example database of Standard Time

Standard Data and Formula Method

Predicting Time (T) from Diameter (ID) and Thickness (Thickness) of work piece. Formula is derived based on linear regression method.

Regression Analysis Method


Time data obtained through some experiments and corelated with one or more variables Example: turning process on lathe affected by types and thickness of material

MTM
Is a system to set from the beginning of standard time (predetermined time standard) which formulated based on picture study of working motions of an industrial working operation taped in film. Time of every working element is determined based on certain condition that called classes. These classes include stopping circumstances, condition of carried objects, difficulties to handle objects or other conditions.

MTM
Method Time Measurement divides working motions into working elements : 1. Menjangkau (reach) 2. Mengangkut (move) 3. Memutar (turn) 4. Memegang (grasp) 5. Mengarahkan (position) 6. Melepas (release) 7. Melepas rakit (disassemble) 8. Menggerakan mata (eye movement), and some other body parts movement.

MTM
Time unit used in the table is the same as the multiplication of 0.00001 hour and this unit measurement is called as TMU (Time-Measurement Unit). Time for therbligs is measured in Time Measurement Unit (TMU) 1 TMU = 0.00001 hour = 0.0006 minute = 0.036 second 1 hour = 100,000 TMU 1 minute = 1,667 TMU 1 second = 27.8 TMU

MTM

MTM

TABEL MOVE

MTM
General Notation on every motion in Basic Movement Time Measurement is
a b c d Where as: a: b: c: d:

basic motion of work distance travelled class of related basic motion notation for other affecting factors related basic motion such as accuracy and weight. This time is should be added on the time for a b c.

MTM
Example : R 16 A = Reach, distance 16 inches, description A G 1 A = Grasp, description 1A = 2.0 x 0.036 =0.072 second

MTM
MTM-V : Metal cutting operations MTM-C : Clerical work administration. MTM-M : work using stereoscopic microscope.

MOST
Kjell Zendin HB Maynard and Company (1960). For every types of activity can have different motions sequences. Thats why the models activity sequence separation in MOST method. The separation is divided into 3 motion sequences that depict manual working.

MOST
1. General Motion Sequence (The general move sequence). 2. The controlled move sequence. 3. The tool use sequence.

MOST

MOST

MOST

MOST: The general move sequence


Object movement manually from one place to another place freely. Motion sequence in General move :
A : jarak gerakan (action distance), especially on horizontal movement B : gerakan badan (body motion), especially on vertical movement G : proses pengendalian (gain control) P : penempatan (place)

MOST: The general move sequence


In general, this model has sequence:
ABG ABP Mengambil(take) Menyimpan(store) A Kembali(return)

Based on activity conducted and adjusted with the table, every parameter is indexed accordingly, where as the sequence become AiBiGiAiBiPiAi

Wsorking time is determined by adding indexes (i) of every parameter and times by 10 and the score will be obtained in TMU, then converted to second, minutes or hour as needed.
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MOST: The general move sequence


Example: An operator walking in 3-4 steps distance for taking nut from the floor, stoop and get up and placing the nut in a hole.

Sequence Model? How long is the time?


Use time unit in TMU. 1 TMU = 0.00001 hour <> 1 hour = 100000 TMU 1 TMU = 0.0006 minutes <> 1 minute = 1667 TMU 1 TMU = 0.036 seconds <> 1 second = 27,8 TMU

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MOST: The general move sequence


Using the previous table, the general activity sequence is: A6 = walking 3-4 steps to location B6 = stoop and rise G1 = control on light object A1 = move object in hand reach B0 = without body movement P3 = placing and adjusting object A0 = without reutrn to previous place
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MOST: The general move sequence


TMU of every sequence model is calculated by adding inexes and multiply it with 10. So, the summary: A6 B6 G1 A1 B0 P3 A0 =6+6+1+1+0+3+0 = 17. The time of activity is 170 TMU = 0.102 minutes.

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MOST: The controlled move sequence


This sequence is applied on transferring object, where the object is in touch with a surface or combined with othe object during the transfer. Parameter used is ABG with adding MXI.
M every motion that controlled manually or motion of object is in controlled step. X shows process time, done by machine and not by hands. I straightening motion, shows the manual movement that follows in controlled motioin or in the end of the process to achiece object straightening.
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MOST: The controlled move sequence


Controlled motion is happened because of two circumstances:
Object is controlled in relation with othe object, such as pushing the button, opening door, rotate lever. Object is controlled because of contact with another object surfaces, example pushing the box above the table.

A BG
get

M XI
move

A
return

Parameter M = push, pull, pivot. Parameter X = because the process done by machine. Parameter I = straightening movement that shows manual movement that is controlled or in the end of the process time to obtain straightened object.
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MOST: The controlled move sequence


This sequence is applied on movement part that used or utilize/wear the help of handy tools such as pliers, screwdriver, wrench, hammer etc. Started with general motion, and then followed by time measurement for hand with tools motions.

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MOST: The tool use sequence


General Sequence: ABG ABP
get place use mencapai menempatkan memakai objek/alat objek/alat alat

ABP

put the tools back meletakkan kembali alat

In the part of using tools is filled with one of the parameter: FCLSMRT

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MOST: The tool use sequence


F = fasten (mengencangkan) C = cut L = loosen (mengendurkan) S = surface treat (mis. Ampelas) M = measure R = record T = think
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STUDY CASE
R 16 A R 27 B R 34 A R 39 B M 17 A People is move from one place with the distance of 5 feets, to take a plier and use it. Daily Activities.

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