Eliminate Baking Process Activity To protect the

product from
BACKGROUND being of affected
by moisture

Current SMT Testing Baking Packing

Production time is not limit

Challenge

SMT Testing Packing

Production time is limited 20h

Save time for production plan - Increase output quantity by eliminate baking time (16h)
1
 Eliminate Baking Process Activity
PROCESS REVIEW

• Process capacity adapt

 Action
 Need to create some trial running in some condition to see
 Where are our weaknesses in process ?
 Imbalance point can be improved ?
2
 Eliminate Baking Process Activity
TRIAL PLAN
1st trail 2nd trail
 Test current capability of process  Same condition with 1st
 Add trigger to detect module trail but big quantity
excess 20 hours module within 1 week

4th trail
 Running without baking 3rd trail
 Check capability and issue  Test with some SP code
on packing stage when reduced testing time
apply new process flow 3
 Eliminate Baking Process Activity
RUNNING
1st trial
Mar/23

1st trial

Start running
- Trial current system/process capability adapt to product lead time under 20h Data summary
- SP code:ME910G1W101T020100 - Over 80% product can adapt
Q’ty: 12666 pcs production time< 20 hours

- System can detect 100%

Action
Optimize some bottle neck
station to increased pass rate
 Eliminate Baking Process Activity
RUNNING
1st trial 2nd trial
Mar/23 Apr/23

2nd trial

Start running
- Continues trial current system/process capability within 1 week Data summary
Q’ty: 62031 pcs
- Only low quantity SP code
passed 20 hours control
- Most of excess time focus
on testing(COX)

Action
Family BIP-COX COX-Bakin Total time Test group
- Proposal to Telit cut off
LE910C4-WWX
LE910C1-WWXD
55:34:45 25:55:21 81:30:06
25:53:51 15:34:39 41:28:30
G7
G7
some unnecessary items on
ME910C1-WW
LE910C1-WWX
6:20:44 28:00:49 34:21:33
16:27:11 13:18:48 29:45:59
G1A
G7
test program.
LE910C1-EU 12:16:09 17:29:36 29:45:44 G1B - Investigate to control FIFO
LE910C4-EU 17:29:44 6:30:47 24:00:31 G1B
LE910-NA1 14:18:01 8:47:12 23:05:13 G2 on test station
LE910C1-EUX 7:31:39 4:49:16 12:20:56 G1B
LE910C1-AP 7:43:02 3:21:38 11:04:41 G1B
LE910-EU1 4:21:01 5:47:18 10:08:19 G1B
 Eliminate Baking Process Activity
RUNNING
1st trial 2nd trial 3rd trial
Mar/23 Apr/23 June/23

3rd trial

Start running
- Trial to see the improvement on COX when Telit cut off unnecessary item on Data summary
test program
Q’ty: 9969 pcs Have some other
SP code trial
ME910G1WW01T010100
ME910G1WW04R050400
ME910G1WW05T060400

Result Action
Q'ty (pcs) Under 20h Excess time Fail rate SP code:
SP code
Q’ty
ME910G1WW01T010100 6015 5364 651 11%
ME910G1WW04R050400 2346 0 2346 100%
ME910G1WW05T060400 1608 1579 29 2%
 Eliminate Baking Process Activity
RUNNING
1st trial 2nd trial 3rd trial 4th trial
Mar/23 Apr/23 June/23 July/23

4th trial

Start running
- Trial running without baking to verify process after COX to end
Q’ty: 5397 pcs
Data summary
SP code trial When remove baking,
ME910G1WW02T030600 production leadtime
ME910G1WW01T010100 around 15~17 hours
ME910G1WW03T040H00 - Lack of space when
running many PON in
time

Action
SP code:
Q’ty
 Eliminate Baking Process Activity

Next plan:
 Optimize production flow : reduce idling time, FIFO on each station. (QA, AO &Execution)
 Improve UPH for bottle neck station: Together with Telit find out solution by cut off unnecessary test
item, station… on testing stage (QA&Telit)
 Build up/ trial our system reliability to adapt new requirement of Telit (QA& CFT)

Optimize process on
Laser cutting New back up PGI plan