Power Electronics
Development of BLDC Controller
19/09/2023 Bannari Amman Institute of Technology 1
Product Design Cycle
19/09/2023 Bannari Amman Institute of Technology 2
Drive Specification from YASKAWA
19/09/2023 Bannari Amman Institute of Technology 3
Drive Control Blocks Infineon CIPOS Module (Control Integrated
Power System
Sensor Less BLDC
Motor
Magnetic Encoder SPI
Interface
Shunt Resistance
STM32G431C6T6
ARM Cortex M4
19/09/2023 Bannari Amman Institute of Technology 4
Design Specification
• Drive Frequency - 0 – 500Hz
• Drive Voltage - 3 Phase, 220V
• Control Method - FOC Closed loop
• Control Technique - SVPWM
• Control Methods
• Torque Control
• Position Control
• Speed Control
• Feed Back Type - Magnetic Encoder Incremental
Type with SPI Interface
19/09/2023 Bannari Amman Institute of Technology 5
Components Identification
• Controller - STM32G431C6T6 ARM Cortex M4
• IDE - Keil uVision 5
• Encoder - AS5600 Absolute Encoder 12 Bit
Precision Angle
• Motor - D2207 2450Kv BLDC Motor
• Driver IC - L6234PD
• IPM - IGCM15F60GA
19/09/2023 Bannari Amman Institute of Technology 6
Circuit Design
19/09/2023 Bannari Amman Institute of Technology 7
Circuit Design
19/09/2023 Bannari Amman Institute of Technology 8
Algorithm Development
• SVPWM Space Vector Pulse With Modulation
• FOC Field Oriented Control Technique
• Closed loop Control
• Encoder interface
• PI Controller for current and speed loop
• Speed loop control
19/09/2023 Bannari Amman Institute of Technology 9
Keil uVision Project
19/09/2023 Bannari Amman Institute of Technology 10
Time Plan
In Progress
Algorithm Development S.Veerakumar, S.Sathishkumar
Processor selection SVK & SK SVK & SK
Identify the features SVK & SK
Pinout details SVK & SK
GPIO handling SVK & SK SVK & SK
Developing Control Logic for SVPWM SVK SVK SVK
1st week 2nd week 3rd week 4th week 5th week 6th week 7th week 8th week 9th week
Week Start Date 25.01.2023 2.02.2023 9.02.2023 16.02.2023 23.02.2023 02.03.2023 09.03.2023 16.03.2023 23.03.2023
19/09/2023 Bannari Amman Institute of Technology 11
Algorithm Demonstration
19/09/2023 Bannari Amman Institute of Technology 12
Upcoming Task
• Torque Control algorithm
• Position Control algorithm
• Interfacing Magnetic Encoder
• Closed loop operation
• PI tuning
19/09/2023 Bannari Amman Institute of Technology 13