ABDULLAH MAS’UD

Basic Pneumatic Circuit

For control and automation

PROGRAM STUDI TEKNIK LISTRIK

JURUSAN TEKNIK ELEKTRO
POLITEKNIK NEGERI MALANG
 Contents
 Introduction  Sequential control
 Symbols  Sequence solution
 Circuit layout  5/3 Valves
 Actuator control 2/2 Valve  Poppet/spool logic
 Actuator control 3/2 Valve  Balanced spool logic
 Actuator control 5/2 Valve  Feedback

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 Introduction
 This module shows the  A message to pneumatic
methods of application of circuit designers:
pneumatic valves and  Use proven and reliable
components for control design techniques
and automation  Produce circuits and
 The methods of pure documentation that are
pneumatic sequential clear to read
control are confined to  Design for safety
simple examples  Do not try to be too
clever, the circuit will be
 The majority of modern
difficult for others to
systems are controlled read and maintain
electronically and is the
subject of electro-
pneumatic modules
 Symbols
 The standard for fluid power symbols is ISO 1219-1. This
is a set of basic shapes and rules for the construction of
fluid power symbols
 Cylinders can be drawn to show their extreme or
intermediate positions of stroke and any length above
their width
 Valves show all states in the one symbol. The prevailing
state is shown with the port connections
 Other components are single state symbols
 Symbols single acting actuators
 Single acting, sprung
instroked
 Single acting, sprung
outstroked
 Single acting, sprung
instroked, magnetic
 Single acting, sprung
outstroked, magnetic
 Symbols double acting actuators
 Double acting, non-
cushioned
 Double acting, adjustable
cushions
 Double acting, through
rod, adjustable cushions
 Double acting, magnetic,
adjustable cushions
 Double acting, rodless,
magnetic, adjustable
cushions
 Symbols rotary actuators
 Semi-rotary double acting
 Rotary motor single
direction of rotation
 Rotary motor bi-
directional
 Symbols valves
2
 2/2 Valve push button / 12 10

spring 1
 3/2 Valve push button / 12
2
10
spring
3 1
 3/2 Valve detented lever 2
10
operated 12
3 1
 Symbols valves
2
 3/2 Valve differential 12 10

pressure operated 3 1
4 2
 5/2 Valve push button / 14 12
spring
5 1 3
 5/3 Valve double pressure
4 2
operated spring centre

5 1 3
 Symbols valves
 A valve function is known by a pair of numbers e.g. 3/2. This
indicates the valve has 3 main ports and 2 states
 The valve symbol shows both of the states
 Port numbering is to CETOP RP68P and shows:
 when the valve is operated at the 12 end port 1 is connected to port 2
 when reset to the normal state at the 10 end port 1 is connected to
nothing (0)

2
12 10

1 3
 Symbols valves
 A valve function is known by a pair of numbers e.g. 3/2. This
indicates the valve has 3 main ports and 2 states
 The valve symbol shows both of the states
 Port numbering is to CETOP RP68P and shows:
 when the valve is operated at the 12 end port 1 is connected to port 2
 when reset to the normal state at the 10 end port 1 is connected to
nothing (0)

2
12 10

31 1
 Symbols valves
 This example is for a 5/2
valve
 This has 5 main ports and
2 states
 When the valve is
4 2
operated at the 14 end 14 12
port 1 is connected to
port 4 (also port 2 is 5 1 3
connected to port 3)
 When reset to the normal
state at the 12 end port 1
is connected to port 2
(also port 4 is connected
to port 5)
 Symbols valves
 This example is for a 5/2
valve
 This has 5 main ports and
2 states
 When the valve is
4 2
operated at the 14 end 14 12
port 1 is connected to
port 4 (also port 2 is 5 1 3
connected to port 3)
 When reset to the normal
state at the 12 end port 1
is connected to port 2
(also port 4 is connected
to port 5)
Symbols operators manual

General manual Lever

Push button Pedal

Pull button Treadle

Push/pull button Rotary knob

Symbols operators mechanical

Plunger Pressure

Spring normally Pilot pressure

as a return

Roller Differential pressure

Uni-direction Detent in 3 positions

or one way trip
 Symbols 5/3 valves
 All valves types shown in the normal position

 Type 1. All ports blocked

 Type 2. Outlets to exhaust

 Type 3. Supply to outlets

 Symbols function components
 Non-return valve
 Flow regulator uni-
directional
 Flow regulator bi-
directional
*
 Two pressure ‘AND’
ISO 1219-1 Old
 Shuttle valve ‘OR’
 Silencer
 Quick exhaust valve with
silencer
 Pressure to electric
switch adjustable

* Note: Traditional symbol in

extensive use (preferred)
 Symbols air line equipment
 Water separator with
automatic drain
 Filter with manual drain
 Filter with automatic drain
 Filter with automatic drain
and service indicator
 Lubricator
 Pressure regulator with
gauge
 F.R.L. filter, regulator,
lubricator simplified
symbol
 Circuit layout
 The standard for circuit
 Circuits should be drawn
diagrams is ISO 1219-2
with all actuators at the
 A4 format or A3 folded to top of the page in order of
A4 height for inclusion in a
sequential operation
manual with other A4
documentation
 Other components to be
drawn in sequential order
 To be on several sheets if
from the bottom up and
necessary with line
from left to right
identification code
 Minimum crossing lines
 Circuit should show the
system with pressure
 Limit valves position of
applied and ready to start
operation by actuators
shown by a marker with
reference code to symbol
 Component identification
 The ISO suggested  Note: the a0 valve symbol
component numbering is drawn in the operated
system is suited for large position because the
circuits and those drawn actuator A is instroked
on several pages
 For this presentation a a0 a1

simple code is used A

 For cylinders: A,B,C etc.
 For associated feedback
valves: alpha-numeric
code ‘a0’ for proof of 2 2
12 10 12 10
instroke, ‘a1’ for proof of
a0 3 1 a1 3 1
outstroke
 For cylinder B: b0 and b1
Example circuit
a0 a1 b0 b1 c0 c1
A B C

Sequence
Run/End
A+
B+
B-
C+
C-
A-
Repeat
Run/End

a0 a1 b1 b0 c1 c0

10 bar max 6 bar

To all inlet ports marked
Actuator control 2/2 valve
 2/2 Valve actuator control
 A pair of the most basic
of all valve types the 2/2
can be used to control a
single acting cylinder
 The normally closed
position of the valve is
produced by the spring
2 1
 The operated position is 12 10 12 10
produced by the push
1 2
button OUT IN
 One valve admits air the
other valve exhausts it
 2/2 Valve actuator control
 The button marked OUT
is pushed to operate the
valve
 Air is connected to the
cylinder and it outstrokes
 Air cannot escape to
atmosphere through the
2 1
valve marked IN as this is 12 10 12 10
closed
1 2
 The air at atmospheric OUT IN
pressure in the front of
the cylinder vents
through the breather port
 2/2 Valve actuator control
 The push button of the
valve marked OUT is
released and it returns to
a normal closed position
 Air is now trapped in the
system and provided
there are no leaks the
piston rod will stay in the 12
2
10 12
1
10
outstroked position
1 2
 If the load increases OUT IN
beyond the force exerted
by the air the piston rod
will start to move in
 2/2 Valve actuator control
 The button marked IN is
pushed to operate the
valve
 Air escapes and the
piston rod moves to the
instroked position
 The push button must be
2 1
held operated until the 12 10 12 10
piston rod is fully in
1 2
 Atmospheric air will be OUT IN
drawn in to the front of
the cylinder through the
vent port
 2/2 Valve actuator control
 If the button marked IN is
released the piston rod
will remain in the
instroked position
 Any leaks in the
installation can cause the
piston rod to creep
2 1
12 10 12 10

1 2
OUT IN
 2/2 Valve actuator control
 To control the speed of
the piston rod, flow
restrictors are placed in
the pipes close to each of
the valves.
 Adjustment of the
restrictors will slow down
the flow rate thereby 12
2
10 12
1
10
giving independent
outstroke and instroke 1 2
OUT IN
speed control
 2/2 Valve actuator control
 By repeated operation of
either button during
movement the piston rod
can be moved in small
steps for approximate
positioning
 This will only be
successful under slow 12
2
10 12
1
10
speeds
1 2
OUT IN
 2/2 Valve actuator control
 With any compressed air
system that intentionally
traps air, the potential
hazard of this must be
recognised
 Unintended release or
application of pressure
can give rise to 12
2
10 12
1
10
unexpected movement of
the piston rod 1 2
OUT IN
 A pressure indicator or
gauge must be fitted to
warn of the presence of
pressure
Actuator control 3/2 valve
 3/2 valve actuator control
 A 3 port valve provides
the inlet and exhaust path
and is the normal choice
for the control of a single
acting cylinder
 In the normal position 2
12 10
produced by the spring,
the valve is closed 3 1
 In the operated position
produced by the push
button the valve is open
 The push button must be
held down for as long as
the cylinder is outstroked
 3/2 valve actuator control
 A 3 port valve provides
the inlet and exhaust path
and is the normal choice
for the control of a single
acting cylinder
 In the normal position 2
12 10
produced by the spring,
the valve is closed 3 1
 In the operated position
produced by the push
button the valve is open
 The push button must be
held down for as long as
the cylinder is outstroked
 3/2 valve actuator control
 A 3 port valve provides
the inlet and exhaust path
and is the normal choice
for the control of a single
acting cylinder
 In the normal position 2
12 10
produced by the spring,
the valve is closed 3 1
 In the operated position
produced by the push
button the valve is open
 The push button must be
held down for as long as
the cylinder is outstroked
 3/2 valve actuator control
 To generally slow the
cylinder speed an
adjustable
bi-directional flow
regulator or fixed
restrictor can be used
 The flow regulator
setting will be a
compromise as the ideal 12
2
10
outstroke speed may not
3 1
produce the desired
results for the instroke
speed
 3/2 valve actuator control
 To control the outstroke
speed of a single acting
cylinder without
controlling the instroke
speed, a uni-directional
flow regulator is used
 The flow into the cylinder
closes the non return
valve and can only pass 12
2
10
through the adjustable
3 1
restrictor
 By adjusting the restrictor
the outstroke speed of
the cylinder can be set
 3/2 valve actuator control
 For independent speed
control in each direction
two flow regulators are
required
 Installed in opposite
directions to each other
 Upper regulator controls
the outstroke speed
2
 Lower regulator controls 12 10
the instroking speed 3 1
 3/2 valve actuator control
 A 3 port valve provides
the inlet and exhaust path
and is the normal choice
for the control of a single
acting cylinder
 In the normal position
produced by the spring,
the valve is closed
 In the operated position 2
12 10
produced by the push
3 1
button the valve is open
 The push button must be
held down for as long as
the cylinder is outstroked
Actuator control 5/2 valve
 5/2 Valve actuator control
- +
 For a double acting cylinder
the power and exhaust
paths are switched
simultaneously
 When the button is pushed
the supply at port 1 is 4 2
connected to port 4 and the 14 12
outlet port 2 connected to
5 1 3
exhaust port 3. The cylinder
moves plus
 When the button is released
port 1 is connected to port
2 and port 4 connected to
port 5. Cylinder minus
 5/2 Valve actuator control
- +
 For a double acting cylinder
the power and exhaust
paths are switched
simultaneously
 When the button is pushed
the supply at port 1 is 4 2
connected to port 4 and the 14 12
outlet port 2 connected to
5 1 3
exhaust port 3. The cylinder
moves plus
 When the button is released
port 1 is connected to port
2 and port 4 connected to
port 5. Cylinder minus
 5/2 Valve actuator control
- +
 Independent speed
control of the plus and
minus movements
 In most applications
speed is controlled by
restricting air out of a 4 2
14 12
cylinder
 Full power is developed 5 1 3

to drive the piston with

speed controlled by
restricting the back
pressure
 5/2 Valve actuator control
- +
 Independent speed
control of the plus and
minus movements
 In most applications
speed is controlled by
restricting air out of a 4 2
14 12
cylinder
 Full power is developed 5 1 3

to drive the piston with

speed controlled by
restricting the back
pressure
 5/2 Valve actuator control
- +
 Valves with a spring return
are mono-stable and need
the operator to be held all
the time that the cylinder is
required in the plus position
 Bi-stable valves will stay in 4 2
the position they were last
set 14 12
5 1 3
 The lever valve example
illustrated indicates a detent
mechanism. The lever need
not be held once the new
position has been
established
 Manual control
- +
 Remote manual control of
a double acting cylinder
 Valve marked + will cause
the cylinder to outstroke
or move plus
4 2
 Valve marked - will cause 14 12
the cylinder to instroke or
move minus 5 1 3

 The 5/2 double pilot valve

is bi-stable therefore the 2 2
12 10 12 10
push button valves only
need to be pulsed + 3 1 - 3 1
 Manual control
- +
 Remote manual control of
a double acting cylinder
 Valve marked + will cause
the cylinder to outstroke
or move plus
4 2
 Valve marked - will cause 14 12
the cylinder to instroke or
move minus 5 1 3

 The 5/2 double pilot valve

is bi-stable therefore the 2 2
12 10 12 10
push button valves only
need to be pulsed + 3 1 - 3 1
 Manual control
- +
 Remote manual control of
a double acting cylinder
 Valve marked + will cause
the cylinder to outstroke
or move plus
4 2
 Valve marked - will cause 14 12
the cylinder to instroke or
move minus 5 1 3

 The 5/2 double pilot valve

is bi-stable therefore the 2 2
12 10 12 10
push button valves only
need to be pulsed + 3 1 - 3 1
 Manual control
- +
 Remote manual control of
a double acting cylinder
 Valve marked + will cause
the cylinder to outstroke
or move plus
4 2
 Valve marked - will cause 14 12
the cylinder to instroke or
move minus 5 1 3

 The 5/2 double pilot valve

is bi-stable therefore the 2 2
12 10 12 10
push button valves only
need to be pulsed + 3 1 - 3 1
 Manual control
- +
 Remote manual control of
a double acting cylinder
 Valve marked + will cause
the cylinder to outstroke
or move plus
4 2
 Valve marked - will cause 14 12
the cylinder to instroke or
move minus 5 1 3

 The 5/2 double pilot valve

is bi-stable therefore the 2 2
12 10 12 10
push button valves only
need to be pulsed + 3 1 - 3 1
 Semi-automatic control
- +
 Manual remote start of a a1

double acting cylinder A

with automatic return
 Cylinder identified as “A”
 Trip valve operated at the
4 2
completion of the plus 14 12
stroke identified as “a1”
5 1 3

2 2
12 10 12 10

+ 3 1 - a1 3 1
 Fully-automatic control
- + a0 a1
 Continuous automatic
A cycling from roller
operated trip valves
 Manual Run and End of
the automatic cycling
4 2
14 12  Cylinder will come to rest
in the instroked position
5 1 3
regardless of when the
2
10 valve is put to End
12
Run/End 3 1
 Tags for the roller
2 2 feedback valves a0 and
12 10 12 10
a1 show their relative
a0 3 1 a1 3 1 positions
Sequential control
 Circuit building blocks
a0 a1 b0 b1
A B

Run/End

 These circuits can be considered as building blocks for

larger sequential circuits consisting of two or more cylinders
 Each actuator will have a power valve and two associated
feedback valves. The first actuator to move also has
a Run/End valve
 Repeat pattern sequence
 A repeat pattern  The signal starting the
sequence is one where first movement must pass
the order of the through the Run/End
movements in the first valve
half of the sequence is  Needs only the basic
repeated in the second building blocks to solve
half  Examples of repeat
 Each actuator may have pattern sequences:
one Out and In stroke  A+ B+ C+ D+ A- B- C- D-
only in the sequence
 A- B+ C- A+ B- C+
 There may be any number
of actuators in the
 C+ A+ B- C- A- B+
sequence
 Repeat pattern sequence
a0 a1 b0 b1
A B

Run/End

b0 b1 a1 a0

 The two cylinders A and B are to perform a simple repeat pattern sequence
as follows: A+ B+ A- B-
 Apply the rule “The signal given by the completion of each movement will
initiate the next movement”
 In this way the roller valves can be
identified and labelled
 Repeat pattern sequence
a0 a1 b0 b1 c0 c1
A B C

Run/End

c0 c1 a1 a0 b1 b0

 For three cylinders A, B and C also to perform a simple

repeat pattern sequence as follows: A+ B+ C+ A- B- C-
 Apply the rule “The signal given by the completion of each
movement will initiate the next movement”
 Non-repeat pattern sequence
a0 a1 b0 b1
A B

Run/End

a0 b0 a1 b1

 If the rule applied to a repeat pattern sequence is applied

to any other sequence there will be opposed signals on
one or more of the 5/2 valves preventing operation
 This circuit demonstrates the problem
 The sequence is A+ B+ B- A-
 Opposed signals
a0 a1 b0 b1
A B

Run/End

a0 b0 a1 b1

 When the valve is set to Run, cylinder A will not move because the
5/2 valve has an opposed signal, it is still being signalled to hold
position by the feedback valve b0
 If A was able to move + a similar problem will occur for the 5/2 valve
of B once it was +
 The sequence is A+ B+ B- A-
 Mechanical solution
a0 a1 b0 b1
A B

Run/End

a0 b0 a1 b1

 The problem was caused by valves b0 and a1 being

operated at the time the new opposing instruction is given
 If these two valves were “one way trip” types and over
tripped at the last movement of stroke, only a pulse would
be obtained instead of a continuous signal
 Sequence solution methods
 The main solutions to  Shift register circuits are
solving sequences are: similar to cascade but
 Cascade (pneumatic) use one logic valve for
 Shift register (pneumatic) every step
 Electro-pneumatic  Electro-pneumatic
 PLC (Programmable circuits use solenoid
logic controller) valves and electro-
 Cascade circuits provide mechanical relays
a standard method of  PLC. The standard
solving any sequence. It solution for medium to
uses a minimum of complex sequential
additional logic hardware systems (except where
(one logic valve per group electrical equipment
of sequential steps) cannot be used)
 Cascade two group
 The A+ B+ B- A- circuit is  Because only one group
solved by the two group output is available at a
cascade method time it is not possible to
 The sequence is divided at have opposed signals
the point where B  A standard 5/2 double
immediately returns pressure operated valve
 The two parts are allocated is the cascade valve
groups l and ll
 Gp l A+ B+ / Gp ll B- A- Group l Group ll
 Two signal supplies are 4 2
14 12
provided from a 5/2 valve
one is available only in Select l 5 1 3 Select ll
group l the other is
available only in group ll
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
Cascade (two group)
a0 a1 b0 b1
A B

b0

a1
Gp l

Gp ll

Sequence
Gp l A+ B+ Gp ll B- A-
Run/End

a0 b1
 Cascade building blocks
 A two group building
block consists of a lever
valve to run and end the Gp l
sequence plus the 5/2
double pilot operated Gp ll
4 2
cascade valve 14 12
 For a two group system
5 1 3 Sel ll
consisting of any number Run/End
2
of cylinders this building 10
block and the cylinder 12
3 1
building blocks are all Sel l
that is required to solve
the sequence
 Cascade building blocks
 This three group Gp l
building block
establishes an Run/End
interconnecting
pattern that can Gp ll
be extended to Sel l
any number of Sel ll
groups
Gp lll

Sel lll
 Dual trip building blocks
 When a sequence has a Send A+
cylinder operating twice in
a1 in x
one overall sequence a
dual trip building block a1 in y
may be required for each
of the two feedback valves
 The supply will be from A+ in A+ in
different groups and the Group x Group y
output go to different
a1
destinations
 Example is for feedback
valve a1 of cylinder A
when A is sent + both in Note: can often be rationalised to less
than these three components
Group x and Group y
 Cascade rules
 Establish the correct  Interconnect the blocks as
sequence follows:
 The first function in each group
 Divide the sequence in to is signalled directly by that
groups. Always start a group supply
sequence with the  The last trip valve operated in
Run/End valve selecting each group is supplied with
group l e.g. main supply air and selects the
next group
R/E | A+ B+ | B- C+ | C- A-
 The remaining trip valves are
 Select the cylinder supplied with air from their
building blocks respective groups and initiate
the next function
 Select the cascade
 The “run/end” valve will control
building block the signal from the last trip valve
 Select dual trip building to be operated
blocks if required
Three position valves
 5/3 Valve
 5/3 valves have a third mid  The majority of
position applications are actuator
 The valve can be tri-stable positioning and safety
e.g. a detented lever 4 2
operator or mono-stable
e.g. a double air or double 14 12
5 1 3
solenoid with spring
centre 14 4 2 12

 There are three common

configurations for the mid 5 1 3
position: 14 4 2 12
 All ports blocked
 Centre open exhaust 5 1 3
 Centre open pressure
 5/3 Valve actuator control
 The valve illustrated has
“all ports blocked” in the
mid position
 Whenever the mid 4 2
position is selected the
pressure conditions in the
cylinder will be frozen
14 12
 This can be used to stop 5 1 3
the piston at part stroke in
some positioning
applications
 Flow regulators mounted
close to the cylinder to
minimise creep
 5/3 Valve actuator control
 The valve illustrated has
“all ports blocked” in the
mid position
 Whenever the mid 4 2
position is selected the
pressure conditions in the
cylinder will be frozen
14 12
 This can be used to stop 5 1 3
the piston at part stroke in
some positioning
applications
 Flow regulators mounted
close to the cylinder to
minimise creep
 5/3 Valve actuator control
 The valve illustrated has
“all ports blocked” in the
mid position
 Whenever the mid 4 2
position is selected the
pressure conditions in the
cylinder will be frozen
14 12
 This can be used to stop 5 1 3
the piston at part stroke in
some positioning
applications
 Flow regulators mounted
close to the cylinder to
minimise creep
 5/3 Valve actuator control
 The valve illustrated has
“all ports blocked” in the
mid position
 Whenever the mid 4 2
position is selected the
pressure conditions in the
cylinder will be frozen
14 12
 This can be used to stop 5 1 3
the piston at part stroke in
some positioning
applications
 Flow regulators mounted
close to the cylinder to
minimise creep
 5/3 Valve actuator control
 The valve illustrated has
“all ports blocked” in the
mid position
 Whenever the mid 4 2
position is selected the
pressure conditions in the
cylinder will be frozen
14 12
 This can be used to stop 5 1 3
the piston at part stroke in
some positioning
applications
 Flow regulators mounted
close to the cylinder to
minimise creep
 5/3 Valve actuator control
 This version of a 5/3 valve
is “centre open exhaust”
 The supply at port 1 is
isolated and the cylinder
has power exhausted
when this centre position 14 4 2 12
is selected
 The version illustrated 5 1 3
shows a mono-stable
version double pilot
operated spring centre
 The cylinder will be pre-
exhausted when changing
from the mid position
 5/3 Valve actuator control
 This version of a 5/3 valve
is “centre open pressure”
 The supply at port 1 is
connected to both sides
of the cylinder and the
exhaust ports isolated 14 4 2 12
when this centre position
is selected 5 1 3
 Can be used to balance
pressures in positioning
applications
 The version illustrated is
mono-stable, double
solenoid, spring centre
Logic functions for poppet and
spool valves
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 To obtain the output Z
both plungers X AND Y Z
must be operated and 2
held 12 10
Y
 If X only is operated the 3 1
air will be blocked at port
1 in valve Y
 If Y only is operated there 2
12 10
will be no pressure X
available at port 1 3 1

 If either X or Y is released
the output signal Z will be
lost
 Logic AND
 This method must not be
used as a two handed Z
safety control 2
12 10
 It is too easy to abuse.
Y
e.g. one of the buttons 3 1
could be permanently
fixed down and the
system operated from the 2
12 10
other button only
X
 Use the purpose 3 1
designed two handed
safety control unit
 Logic OR
 Use of an ‘OR’ function
shuttle valve
Z
 Source X and Y can be
remote from each other
and remote from the
destination of Z
 When X or Y is operated 12
2
10
the shuttle valve seal Y
moves across to prevent 3 1
2
the signal Z from being 12 10
lost through the exhaust X
3 1
of the other valve
 Logic OR
 Use of an ‘OR’ function
shuttle valve
Z
 Source X and Y can be
remote from each other
and remote from the
destination of Z
 When X or Y is operated 12
2
10
the shuttle valve seal Y
moves across to prevent 3 1
2
the signal Z from being 12 10
lost through the exhaust X
3 1
of the other valve
 Logic OR
 Use of an ‘OR’ function
shuttle valve
Z
 Source X and Y can be
remote from each other
and remote from the
destination of Z
 When X or Y is operated 12
2
10
the shuttle valve seal Y
moves across to prevent 3 1
2
the signal Z from being 12 10
lost through the exhaust X
3 1
of the other valve
 Logic OR
 Use of an ‘OR’ function
shuttle valve
Z
 Source X and Y can be
remote from each other
and remote from the
destination of Z
 When X or Y is operated 12
2
10
the shuttle valve seal Y
moves across to prevent 3 1
2
the signal Z from being 12 10
lost through the exhaust X
3 1
of the other valve
 Logic OR
 Use of an ‘OR’ function
shuttle valve
Z
 Source X and Y can be
remote from each other
and remote from the
destination of Z
 When X or Y is operated 12
2
10
the shuttle valve seal Y
moves across to prevent 3 1
2
the signal Z from being 12 10
lost through the exhaust X
3 1
of the other valve
 Logic NOT
 A logic NOT applies to the
state of the output when
the operating signal is
present (the output is
simply an inversion of the Z
operating signal) 2
12 10
 The valve shown is a X
normally open type (inlet 1 3

port numbered 1)
 When the signal X is
present there is NOT
output Z
 When X is removed
output Z is given
 Logic NOT
 A logic NOT applies to the
state of the output when
the operating signal is
present (the output is
simply an inversion of the Z
operating signal) 2
12 10
 The valve shown is a X
normally open type (inlet 1 3

port numbered 1)
 When the signal X is
present there is NOT
output Z
 When X is removed
output Z is given
 Logic NOT
 A logic NOT applies to the
state of the output when
the operating signal is
present (the output is
simply an inversion of the Z
operating signal) 2
12 10
 The valve shown is a X
normally open type (inlet 1 3

port numbered 1)
 When the signal X is
present there is NOT
output Z
 When X is removed
output Z is given
 Logic MEMORY
 A logic MEMORY allows
the output signal state
(ON or OFF) to be
maintained after the input
signal has been removed Z
 Any bi-stable valve is a X
logic MEMORY 12 10
3 1
 With this lever detented Y
valve, once the lever has
been moved X direction
or Y direction it can be
released and will stay in
that position
 Logic MEMORY
 A logic MEMORY allows
the output signal state
(ON or OFF) to be
maintained after the
signal that set it has been Z
removed 12 10
X Y
3 1
 Logic MEMORY
 A bi-stable double pilot
Z
valve can be set or reset
simply by a pulse (push 12 10
and release) on buttons X
3 1
or Y

2
12 10
Y
3 1
2
12 10
X
3 1
 Logic MEMORY
 A bi-stable double pilot
Z
valve can be set or reset
simply by a pulse (push 12 10
and release) on buttons X
3 1
or Y

2
12 10
Y
3 1
2
12 10
X
3 1
 Logic MEMORY
 A bi-stable double pilot
Z
valve can be set or reset
simply by a pulse (push 12 10
and release) on buttons X
3 1
or Y

2
12 10
Y
3 1
2
12 10
X
3 1
 Logic MEMORY
 A bi-stable double pilot
Z
valve can be set or reset
simply by a pulse (push 12 10
and release) on buttons X
3 1
or Y

2
12 10
Y
3 1
2
12 10
X
3 1
 Logic MEMORY
 A bi-stable double pilot
Z
valve can be set or reset
simply by a pulse (push 12 10
and release) on buttons X
3 1
or Y

2
12 10
Y
3 1
2
12 10
X
3 1
 Logic MEMORY (latch)
 A popular memory circuit
is the latch
Z
 Will not re-make after 1 3
pneumatic power failure Y
12 10
 A pulse on X operates the 2
pilot / spring valve to give 12 10
output Z
3 1
 A feedback from Z runs
through the normally open
2
valve Y to latch the 12 10
operation of Z when X is X
3 1
released
 A pulse on Y breaks the
latch and Z is exhausted
 Logic MEMORY (latch)
 A popular memory circuit
is the latch
Z
 Will not re-make after 1 3
pneumatic power failure Y
12 10
 A pulse on X operates the 2
pilot / spring valve to give 12 10
output Z
3 1
 A feedback from Z runs
through the normally open
2
valve Y to latch the 12 10
operation of Z when X is X
3 1
released
 A pulse on Y breaks the
latch and Z is exhausted
 Logic MEMORY (latch)
 A popular memory circuit
is the latch
Z
 Will not re-make after 1 3
pneumatic power failure Y
12 10
 A pulse on X operates the 2
pilot / spring valve to give 12 10
output Z
3 1
 A feedback from Z runs
through the normally open
2
valve Y to latch the 12 10
operation of Z when X is X
3 1
released
 A pulse on Y breaks the
latch and Z is exhausted
 Logic MEMORY (latch)
 A popular memory circuit
is the latch
Z
 Will not re-make after 1 3
pneumatic power failure Y
12 10
 A pulse on X operates the 2
pilot / spring valve to give 12 10
output Z
3 1
 A feedback from Z runs
through the normally open
2
valve Y to latch the 12 10
operation of Z when X is X
3 1
released
 A pulse on Y breaks the
latch and Z is exhausted
 Logic MEMORY (latch)
 A popular memory circuit
is the latch
Z
 Will not re-make after 1 3
pneumatic power failure Y
12 10
 A pulse on X operates the 2
pilot / spring valve to give 12 10
output Z
3 1
 A feedback from Z runs
through the normally open
2
valve Y to latch the 12 10
operation of Z when X is X
3 1
released
 A pulse on Y breaks the
latch and Z is exhausted
Logic arrangements for fully
balanced spool valves
 Logic circuits (spool valves)
 NO / NC  5/2 OR
 Selection / Diversion  Single pulse control
 Latch  Air conservation
 OR, AND, NOT  Double flow
 Single pulse maker  Counting
 Slow pressure build
 Pre-select

Click the section to advance directly to it

 3/2 NO / NC
 A fully balanced valve
allows pressure on any
pot or combination of 12
2
10
ports
3 1
 A single valve can be
used normally open or
normally closed
 For normally open the 2
supply pressure is 12 10

connected to port 1 3 1
 For normally closed the
supply pressure is
connected to port 3
 3/2 NO / NC
 A fully balanced valve
allows pressure on any
pot or combination of 12
2
10
ports
3 1
 A single valve can be
used normally open or
normally closed
 For normally open the 2
supply pressure is 12 10

connected to port 1 3 1
 For normally closed the
supply pressure is
connected to port 3
 3/2 Valve selection / diversion
 Selection of one of two
supplies connected to
ports 1 and 3 can be 12
2
10
different pressures
3 1
 Diversion of one supply
to one of two outlets
 If it is required to exhaust
the downstream air a 5/2
3 1
valve is required
12 10
2
 3/2 Valve selection / diversion
 Selection of one of two
supplies connected to
ports 1 and 3 can be 12
2
10
different pressures
3 1
 Diversion of one supply
to one of two outlets
 If it is required to exhaust
the downstream air a 5/2
3 1
valve is required
12 10
2
 Latch with controls
Out
 In this version of a latch
the push button valves 12
2
10
are connected to perform
3 1
‘OR’ and ‘NOT’ functions
 The ‘OFF’ valve must be ON 2
12 10
placed last in the signal
chain so that if both 3 1
valves are operated
together the ‘OFF’ 2
OFF 12 10
command will dominate
over the ‘ON’ command 3 1
 OR, AND, NOT
z 2
 A single 3/2 pilot operated OR 12 10
spring return valve can be
3 1
use for any of these logic
functions
x y
 x OR y gives output z
z 2
 x AND y gives output z AND 12 10

 x gives NOT z 3 1
x y

z 2
NOT 12 10

3 1
x
 Single pulse maker
 Converts a prolonged
signal x into a single z
pulse z
2
 Signal z must be removed 12 10
to allow the valve to reset 3 1
then x can be applied
again
 The duration of the pulse
can be adjusted with the
x
flow regulator
 Slow initial pressure build up
 Choose a 3/2 pilot spring
valve with a relatively 2
high operating force e.g. 12 10
3 to 4 bar 3 1
 When the quick connect
coupling is made, the
output at port 2 is
controlled at the rate of
the flow regulator setting
 When the pressure is
high enough to operate
the valve full flow will
take over
 Pre-select
 The lever valve can pre-
select the movement of
the cylinder OUT or IN 2
12 10
 The movement will occur
the next time the plunger 3 1
valve is operated 2
12 10
 The plunger valve can be
released immediately and 3 1

subsequently operated
2
and released any number 10
of times 12
3 1
OUT/IN
pre-select
 5/2 OR function
 The valve at position ‘a’ is
reversed connected and
supplied from the valve
conventionally connected 4 2
12
at position ‘b’ a 14

 The cylinder can be 5 1 3

controlled from either
position ‘a’ ‘OR’ position 4 2
‘b’ 12
b 14
5 1 3
 Single pulse control
 Each time the foot
operated valve is
pressed the cylinder
will single stroke + 4 2
12
and - alternately 14

 First foot operation 5 1

the cylinder moves 2 2
12 10 12 10
out
 Second foot 3 1 3 1
operation the
cylinder moves in
 Third….. out and so
on
12 2
10

3 1
 Air conservation
 Power stroke in the
instroke direction only
 Differential area of the
piston gives an outstroke 4 2
12
force when the pressure 14

is balanced 5 1

 Air used to outstroke is

equivalent to a cylinder
with only the same bore
as the rod diameter
 Assumes the cylinder is
not loaded on the plus
stroke and low friction
 Air conservation
 Power stroke in the
instroke direction only
 Differential area of the
piston gives an outstroke 4 2
12
force when the pressure 14

is balanced 5 1

 Air used to outstroke is

equivalent to a cylinder
with only the same bore
as the rod diameter
 Assumes the cylinder is
not loaded on the plus
stroke and low friction
 Double flow
 Where a larger 3/2 valve
is not available
 Two flow paths in a 5/2
valve each with a 4 2
14 12
separate supply can be
arranged to give double 5 1 3
flow or supply separate
devices
 Ensure the tube size to
the cylinder is large
enough to take the double
flow
 Double flow
 Where a larger 3/2 valve
is not available
 Two flow paths in a 5/2
valve each with a 4 2
14 12
separate supply can be
arranged to give double 5 1 3
flow or supply separate
devices
 Ensure the tube size to
the cylinder is large
enough to take the double
flow
 Counting
4
 Counting applications are
best achieved with electro-
mechanical or
programmable electronic 3

counters
 Pneumatic counting circuits
use large numbers of logic
2
valves and can be slow
 The counting chain shown
will count to 4
 Red and blue are non- 1
overlapping alternate
pulses, purple is the reset
line
 Counting application
a0 a1
 The counting circuit is A
applied to count 4 strokes of
a cylinder
 At rest all counting valves
are held reset by the start
valve
 Start outstrokes ‘A’
 Alternate signals from ‘a1’
and ‘a0’ progresses
operation of the counting
valves up the chain
Start
 On the 4th operation of ‘a1’
the green signal resets the
start valve to stop the
a1 a0
cylinder
Feedback methods
 Time delay
 A signal is restricted to
slow the rate of pressure
build up on a pressure Output
switch (3/2 differential
pressure operated valve) 2
12 10
 When the pressure switch
operates a strong un- 3 1
restricted output is given
 A reservoir provides
capacitance to allow less Signal
fine and sensitive in
settings on the flow
regulator making it easy
to adjust
 Time delay
- +
 Manual remote start of a a1

double acting cylinder A

with a time delay in the
outstroked position
before automatic return
4 2
14 12

5 1 3

2
12 10

3 1
2 2
12 10 12 10

3 1 a1 3 1
 Pressure decay
- +
 Manual remote start of a a1

double acting cylinder A

 Uses a low pressure
operated valve connected
normally open
4 2
 When the back pressure in 14 12
the front of the cylinder
5 1 3
falls below 0.1 bar the
return signal is given
 Connection taken between 2 2
12 10 10 12
the cylinder and flow
regulator 3 1 1 3 0.1bar
 Useful for pressing work
pieces of variable size
 Electro-pneumatic
 The majority of systems  Circuit building block for
use electrical/electronic each cylinder
control due to the high a0 a1
degree of sophistication
and flexibility A
 Solenoid valves are used
to control cylinders
 Feedback signals are from
reed switches, sensors and 4 2
14 12
electrical limit switches
 Logic is hard wired or 5 1 3

programmed in to a PLC
(programmable logic
a0 a1
controller)
End