Chapter 06 Final
Chapter 06 Final
PROCUREMENT
OBJECTIVES
• Sourcing
• The sourcing process is involved in the selection, certification, and
evaluation of suppliers and, in general, the management of supply contracts.
• Purchasing
• Buying in materials and services.
THE STRATEGIC SOURCING PROCESS
• Strategic sourcing is concerned with identifying ways to improve long-term business
performance by better understanding sourcing needs, developing long-term sourcing
strategies, selecting suppliers, and managing the supply base.
• Steps of the strategic sourcing process
• Step 1: Assess Opportunities
• Step 2: Profile Internally and Externally
• Step 3: Develop the Sourcing Strategy
• Step 4: Screen Suppliers and Create Selection Criteria
• Step 5: Conduct Supplier Selection
• Step 6: Negotiate and Implement Agreements
THE STRATEGIC SOURCING PROCESS
THE STRATEGIC SOURCING PROCESS
• Companies should try to insource processes that are core competencies—organizational strengths
or abilities, developed over a long period, that customers find valuable and competitors find
difficult or even impossible to copy. Products or processes that could evolve into core
competencies are prime candidates for insourcing.
• Advantages of Insourcing
• Insourcing gives a company a high degree of control over its operations. (This is particularly
desirable if the company owns proprietary designs or processes.)
• Insourcing can also lower costs but only if a company enjoys the business volume necessary to
achieve economies of scale.
THE STRATEGIC SOURCING PROCESS
• Disadvantages of Insourcing
• Insourcing can be risky because it decreases a firm’s strategic flexibility. (Making a product or
providing a service internally often requires a company to make longterm capacity
commitments that cannot be easily reversed.)
• If suppliers can provide a product or service more effectively, managers must decide whether
to commit scarce resources to upgrading their processes or to outsource the product or service.
(Attempting to catch up to suppliers technologically can be an expensive proposition that
could restrict a firm’s ability to invest in other projects or even threaten its financial viability.)
THE STRATEGIC SOURCING PROCESS
• Advantages of outsouring
• Outsourcing typically increases a firm’s flexibility and access to state-of-the-art products and
processes.
• As markets or technologies change, many firms find changing supply chain partners easier
than changing internal processes.
• With outsourcing, less investment is required up front in the resources needed to provide a
product or service.
THE STRATEGIC SOURCING PROCESS
• Disadvantages of outsourcing
• Suppliers might misstate their capabilities: Their process technology might be obsolete, or
their performance might not meet the buyer’s expectations. In other cases, the supplier
might not have the capability to produce the product to the quality level required.
• Control and coordination are also issues in outsourcing : Buying firms may need to create
costly safeguards to regulate the quality, availability, confidentiality, or performance of
outsourced goods or services. Coordinating the flow of materials across separate
organizations can be a major challenge, especially when time zone differences, language
barriers, and even differences in information systems come into play.
• Companies that outsource also risk losing key skills and technologies that are part of their
core competencies. To counteract such threats, many companies oversee key design,
operations, and supply chain activities and keep current on what customers want and how
their products or services meet those demands.
THE STRATEGIC SOURCING PROCESS
• Co sourcing or selective sourcing
• Another variation of the outsourcing
• Co-sourcing refers to the sharing of a process or function between internal staff and an
external supplier.
• In this arrangement, firms will retain the more strategic activities while outsourcing the more
resource-intensive, non-value-adding activities.
• The firm is thus able to retain control over the most vital parts of a product or service.
• Co-sourcing gives a firm the flexibility to decide what areas to outsource, when, and for how
long.
• This also can be an appealing option for companies that have yet to create long-term
supplier relationships, are in transition because of a merger or acquisition, or are facing
financial problems.
THE STRATEGIC SOURCING PROCESS
THE STRATEGIC SOURCING PROCESS
• Direct costs are costs that are tied directly to the level of operations or supply chain
activities, such as the production of a good or service, or transportation. Eg: raw material
cost
• Indirect costs are costs that are not tied directly to the level of operations or supply chain
activity. Eg: building lease payments and staff salaries
• To understand the true total cost of insourcing or outsourcing, managers must allocate
indirect costs to individual units of production.
• Eg: Suppose managers are trying to decide whether to make a product in-house or outsource
it. They estimate that they will need to spend $600,000 just to design the new product. If
they plan to produce 200,000 units, they might assign the design cost as follows:
$600,000 / 200,000 units = $3.00 per unit
THE STRATEGIC SOURCING PROCESS
• But what if the results of the design effort could be applied to future products? Should part
of the design cost be assigned to those future products, and if so, how? Because of problems
such as this, outsourcing costs are usually easier to determine than insourcing costs.
• With outsourcing, the indirect costs are included in the direct purchase price shown on the
supplier’s invoice.
• The only additional costs that need to be considered in the outsourcing decision are inbound
freight (a direct cost) and administrative costs associated with managing the buyer–supplier
relationship (such as purchasing and quality control).
THE STRATEGIC SOURCING PROCESS
• Managers must also consider the time frame of the make-or buy decision when deciding the
total cost analysis.
• If an insourcing arrangement is expected to be of relatively short duration, as it might be for
a product with a limited life cycle, then perhaps only direct costs and some portion of the
indirect costs should be applied.
• However, if managers expect an insourcing arrangement to become part of ongoing
operations, they should consider all relevant costs that might reasonably be incurred over the
long term, including all indirect costs.
THE STRATEGIC SOURCING PROCESS
• Portfolio Analysis
• A structured approach used by decision makers to develop a sourcing strategy for a product
or service, based on the value potential and the relative complexity or risk represented by a
sourcing opportunity.
• The products or services to be sourced are assigned to one of four strategic quadrants, based
on their relative complexity and/or risk impact to the firm and their value potential.
THE STRATEGIC SOURCING PROCESS
• The “Routine” Quadrant.
• Products or services in the routine quadrant are readily available and represent a relatively
small portion of a firm’s purchasing expenditures.
• Eg: office supplies, cleaning service
• The sourcing strategy therefore becomes one of simplifying the acquisition process, thereby
lowering the costs associated with purchasing items.
• Automating the purchasing process, reducing the number of suppliers used are possible to
apply for this type of goods or services.
THE STRATEGIC SOURCING PROCESS
• The “Leverage” Quadrant
• Products or services in the leverage quadrant tend to be standardized and readily available,
and they represent a significant portion of spend.
• The sourcing strategy therefore focuses on leveraging the firm’s spending levels to get the
most favorable terms possible.
• Preferred suppliers are frequently awarded business, with the understanding that they will
reduce the cost of supplying these items in return for significant order volumes and multiple-
year contracts.
• A high level of service is also expected, which may include such services as on-site
inventory management by the supplier and e-purchasing.
• Preferred supplier :A supplier that has demonstrated its performance capabilities through
previous purchase contracts and therefore receives preference during the supplier selection
process.
THE STRATEGIC SOURCING PROCESS
• An important part of any sourcing strategy is determining how many suppliers to use when sourcing
a good or service.
• Single sourcing : A sourcing strategy in which the buying firm depends on a single company for all
or nearly all of a particular item or service.
• Multiple sourcing : A sourcing strategy in which the buying firm shares its business across multiple
suppliers.
• Cross sourcing: A sourcing strategy in which a company uses a single supplier for one particular
part or service and another supplier with the same capabilities for a different part or service, with
the understanding that each supplier can act as a backup for the other supplier.
THE STRATEGIC SOURCING PROCESS
• In this strategy, a company uses a single supplier for one product or service, and another
supplier with the same capabilities for another, similar product or service.
• Each supplier is then awarded new business based on its performance, creating an incentive
for both to improve.
• This also provides for a backup supplier in case the primary supplier cannot meet a
company’s needs.
• Dual sourcing: A sourcing strategy in which two suppliers are used for the same purchased
product or service.
• Typically, the split of the business is 70% to Supplier A and 30% to Supplier B. In this case,
Supplier A knows that if performance suffers, it will lose business to Supplier B. Dual
sourcing combines the volume benefits of single sourcing with the added protection of
multiple or cross sourcing.
THE STRATEGIC
SOURCING
PROCESS
THE STRATEGIC SOURCING PROCESS
• Sourcing strategies
• Verticle integration
• Joint Ventures/long-term partnerships
• Virtual companies
• Working with many suppliers
• Working with few suppliers
THE STRATEGIC SOURCING PROCESS
• Vertical Integration
• Vertical integration : developing the ability to produce goods or services previously
purchased or to actually buy a supplier or a distributor.
• Vertical integration can take the form of forward or backward integration.
• Backward integration suggests a firm purchase its suppliers, as in the case of Apple deciding
to manufacture its own semiconductors.
• Apple also uses forward integration by establishing its own revolutionary retail stores.
• Vertical integration can offer a strategic opportunity for the operations manager. For firms
with the capital, managerial talent, and required demand, vertical integration may provide
substantial opportunities for cost reduction, higher quality, timely delivery, and inventory
reduction.
SOURCING STATEGIES
• Vertical integration appears to work best when the organization has a large market share and
the management talent to operate an acquired vendor successfully.
• The relentless march of specialization continues, meaning that a model of “doing
everything” or “vertical integration” is increasingly difficult.
• Backward integration may be particularly dangerous for firms in industries undergoing
technological change if management cannot keep abreast of those changes or invest the
financial resources necessary for the next wave of technology.
• Research and development costs are too high and technology changes too rapid for one
company to sustain leadership in every aspect of their product.
• Most organizations are better served concentrating on their own specialty and leveraging
suppliers’ contributions.
SOURCING STATEGIES
SOURCING STATEGIES
•Joint Ventures/long-term partnerships
•Because vertical integration is so dangerous, firms may opt for some form of formal collaboration.
•Firms may engage in collaboration to enhance their new product prowess or technological skills.
•But firms also engage in collaboration to secure supply or reduce costs.
•One version of a joint venture is the current Daimler–BMW effort to develop and produce standard
automobile components. Given the global consolidation of the auto industry, these two rivals in the
luxury segment of the automobile market are at a disadvantage in volume. Their relatively low
volume means fewer units over which to spread fixed costs, hence the interest in consolidating to
cut development and production costs.
•As in all other such collaborations, the trick is to cooperate without diluting the brand or conceding
a competitive advantage.
SOURCING STATEGIES
•Virtual Companies
•Virtual companies rely on a variety of good, stable supplier relationships to provide services on demand.
•Suppliers may provide a variety of services that include doing the payroll, hiring personnel, designing
products, providing consulting services, manufacturing components, conducting tests, or distributing
products.
•The relationships may be short- or long-term and may include true partners, collaborators, or simply
able suppliers and subcontractors.
• Whatever the formal relationship, the result can be exceptionally lean performance.
•The advantages of virtual companies include specialized management expertise, low capital investment,
flexibility, and speed.
•The result is efficiency.
SOURCING STATEGIES
• The apparel business provides a traditional example of virtual organizations. The designers of
clothes seldom manufacture their designs; rather, they license the manufacture. The
manufacturer may then rent space, lease sewing machines, and contract for labor. The result is
an organization that has low overhead, remains flexible, and can respond rapidly to the
market. A contemporary example is exemplified by Vizio, Inc., a California-based producer of
flatscreen TVs that has fewer than 500 employees but huge sales. Vizio uses modules to
assemble its own brand of TVs. Because the key components of TVs are now readily
available and sold almost as commodities, innovative firms such as Vizio can specify the
components, hire a contract manufacturer, and market the TVs with very little startup cost. In
a virtual company, the supply chain is the company. Managing it is dynamic and demanding.
SOURCING STRATEGIES
• Many Suppliers
• With the many-suppliers strategy, a supplier responds to the demands and specifications of a “request
for quotation,” with the order usually going to the low bidder.
• Longer-term relationship potential : In some cases, a buying firm may be looking to develop
a long-term relationship with a potential supplier. Perhaps the supplier has a proprietary
technology or foreign market presence that the sourcing firm wants to tap into.
• Financial condition and cost structure: Selecting a supplier that is in poor financial condition
presents a number of risks. First, there is the risk that the organization will go out of
business, disrupting the flow of goods or services. Second, suppliers who are in poor
financial condition may not have the resources to invest in required personnel, equipment, or
improvement efforts.
THE STRATEGIC SOURCING PROCESS
• Organizations often use a request for information (RFI) to gather data about potential
suppliers.
• Request for information (RFI) : An inquiry to a potential supplier about that supplier’s
products or services for potential use in the business. The inquiry can provide certain
business requirements or be of a more exploratory nature.
THE STRATEGIC SOURCING PROCESS
• If firms maintain a list of preferred suppliers that receive the first opportunity for new
business.
• When there is no preferred supplier, competitive bidding and negotiation are two methods
commonly used to select a supplier.
THE STRATEGIC SOURCING PROCESS
• Competitive bidding
• Competitive bidding entails a request for bids from suppliers with whom a buyer is willing to
do business.
• The buying firm sends a request for quotation (RFQ) to qualified suppliers.
• The RFQ is a formal request for the suppliers to prepare bids based on the terms and conditions
set by the buyer.
• In contrast to an RFI, an RFQ often includes a detailed description of the products or services to
be purchased.
THE STRATEGIC SOURCING PROCESS
• Description by market grade or industry standard might be the best choice for standard items,
where the requirements are well understood and there is common agreement between supply
chain partners about what certain terms mean.
• Description by brand is used when a product or service is proprietary or when there is a
perceived advantage to using a particular supplier’s products or services.
• A builder of residential communities, for example, might want to purchase R21 insulation (an
industry standard) for the walls and finish-grade lumber (a market grade) for the trim and
fireplace mantles. In addition, he might specify brands such as Georgia-Pacific’s Catawba
hardboard siding, Kohler faucets, and TruGreen-Chemlawn lawn treatment for all the homes.
THE STRATEGIC SOURCING PROCESS
• More detailed and expensive methods of description are needed when the items or services to be
purchased are more complex, when “standards” do not exist, or when the user’s needs are more difficult
to communicate.
• Insome cases, the buyer might need to provide potential suppliers very detailed descriptions of the
characteristics of an item or a service (description by specification).
• Specificationscan cover such characteristics as the materials used, the manufacturing or service steps
required, or even the physical dimensions of the product.
• In contrast, description by performance characteristics focuses attention on the outcomes the buyer wants,
not on the precise configuration of the product or service.
• The assumption is that the supplier will know the best way to meet the buyer’s needs.
THE STRATEGIC SOURCING PROCESS
• Competitive bidding can also be used to identify a short list of suppliers with whom the firm
will begin detailed purchase contract negotiation.
• In recent years, firms have also begun to use electronic competitive bidding tools such as
reverse auctions/e-auctions.
THE STRATEGIC SOURCING PROCESS
• E-Auctions/reverse auction
• In a reverse auction, a company posts contracts for items it wants to purchase that
suppliers can bid on.
• The auction is usually open for a specified time frame, and vendors can bid as often
as they want in order to provide the lowest purchase price.
• When the auction is closed, the company can compare bids on the basis of purchase
price, delivery time, and supplier reputation for quality.
• Some e-marketplaces restrict participation to vendors who have been previously
screened or certified for reliability and product quality.
• E-auctions are not only used to purchase manufacturing items but are also being
used to purchase services.
THE STRATEGIC SOURCING PROCESS
• Sometimes companies use reverse auctions to create price competition among the suppliers it
does business with; other times companies simply go through a reverse auction only to
determine the lowest price without any intention of awarding a contract.
• They only want to determine a baseline price to use in negotiations with their regular suppliers.
• Companies that award contracts to low bidders in auctions can later discover their purchases are
delivered late or not at all and are of poor quality.
• Suppliers are often able to see online their rank in the bidding process relative to other bidders
(who are anonymous), which provides pricing information to them for the future.
THE STRATEGIC SOURCING PROCESS
THE STRATEGIC SOURCING PROCESS
THE STRATEGIC SOURCING PROCESS
• Advantages of reverse auctions: to the buyer
• Savings over and above those obtained from normal negotiations as a result of competition –
on average, the auction process drives down supplier process by11 per cent, with savings
ranging from 4 to 40 percent
• If major nonprice variables exist, then the buyer and seller usually enter into direct
negotiation.
• Procure-to-pay cycle
• Once the buyer and supplier have agreed to enter into a relationship and a contract has
been signed, the buyer will signal to the supplier that delivery of the product or service
is required.
• This begins what is known as the procure-to-pay cycle.
• Procure-to-pay cycle : The set of activities required to first identify a need, assign a
supplier to meet that need, approve the specification or scope, acknowledge receipt, and
submit payment to the supplier.
THE PROCURE-TO-PAY CYCLE
• Blanket purchase orders are common for production items ordered on a regular basis or for the routine
supplies required to operate.
• The major difference between a purchase order and a blanket purchase order is the delivery date and
the receiving department.
• This information on the blanket order remains open because it often differs from order to order.
• When negotiating a blanket purchase order, the buyer and supplier evaluate the anticipated demand
over time for an item or family of items.
THE PROCURE-TO-PAY CYCLE
• The two parties agree on the terms of an agreement, including quantity discounts,
required quality levels, delivery lead times, and any other important terms or conditions.
• The blanket purchase order remains in effect during the time specified on the agreement.
• This time period is often, but not always, six months to a year.
• Most buyers reserve the right to cancel the blanket order at any time, particularly in the
event of poor supplier performance.
• This requires an escape clause that allows the buyer to terminate the contract in the event
of persistently poor quality, delivery problems, and so on.
THE PROCURE-TO-PAY CYCLE
• If the product or service was provided on time, it will be entered into the company’s
purchasing transaction system.
• Physical products delivered by suppliers then become part of the company’s working
inventory.
THE PROCURE-TO-PAY CYCLE
• In the case of services, the buyer must ensure that the service is being performed according to the
terms and conditions stated in the purchase order.
• For services, the user will typically sign off on a supplier time sheet or another document to signal to
purchasing that the supplier satisfied the conditions stated in the statement of work, or scope of work
(SOW).
• An SOW documents the type of service required, the qualifications of the individual(s) performing the
work, and the outcome or deliverables expected at the conclusion of the work, among other things.
• Deviations from the SOW must be noted and passed on to the supplier and in some cases might
require modifications to the original agreement.
THE PROCURE-TO-PAY CYCLE
• The material packing slip, which the supplier provides, details the contents of a shipment.
• It contains the description and quantity of the items in a shipment.
• It also references a specific purchase order and material release number for tracking and auditing
purposes.
• Furthermore, the packing slip quantity should match the material release quantity.
• The comparison between material release quantity and packing slip quantity is critical. It
determines if suppliers have over- or undershipped.
THE PROCURE-TO-PAY CYCLE
• Transportation carriers use a bill of lading to record the quantity of goods delivered to a facility.
• For example, the bill of lading may state that ABC carrier delivered three boxes to a buyer on a
certain date.
• This prevents the purchaser from stating a week later that it received only two boxes.
• The bill of lading details only the number of boxes or containers delivered.
• Detailing the actual contents of each container is the supplier’s responsibility; that information
appears on the packing slip.
THE PROCURE-TO-PAY CYCLE
• The bill of lading helps protect the carrier against wrongful allegations that the carrier somehow damaged, lost, or
otherwise tampered with a shipment.
• This document does not necessarily protect the carrier against charges of concealed damage, however.
• The carrier may blame the supplier or maintain that the damage occurred after delivery of the material.
• The supplier may maintain total innocence and implicate the carrier.
• While all this goes on, the buyer must reorder the material as a rush order.
• It is often the job of purchasing or material control to investigate and resolve material
discrepancies.
• Records Maintenance
• After a product or service has been delivered and the supplier paid, a record of critical
events associated with the purchase is entered into a supplier performance database.
• The supplier performance database accumulates critical performance data over an extended
period.
• These data are often used in future negotiations and dealings with the supplier in question.
THE PROCURE-TO-PAY CYCLE
• Decentralized purchasing has the advantage of awareness of differing “local” needs and being better able to
respond to those needs.
• Decentralized purchasing usually can offer quicker response than centralized purchasing.
• Where locations are widely scattered, decentralized purchasing may be able to save on transportation costs by
buying locally, which has the added attraction of creating goodwill in the community.
THE PROCURE-TO-PAY CYCLE
• Some organizations manage to take advantage of both centralization and decentralization
by permitting individual units to handle certain items while centralizing purchases of
other items. For example, small orders and rush orders may be handled locally or by
departments, while centralized purchases would be used for high-volume, high-value
items for which discounts are applicable or specialists can provide better service than
local buyers or departments.
• Often firms use a hybrid approach—using centralized purchasing for some items and/or
sites while allowing local purchasing for others.
E –PROCUREMENT
• E-procurement
• E-procurement is using the Internet to operate the transactional aspects of
requisitioning, authorising ordering, receiving and payment processes for the required
services or products.
• E-procurement speeds purchasing, reduces costs, and integrates the supply chain.
• It reduces the traditional barrage of paperwork and, at the same time, provides
purchasing personnel with an extensive database of supplier, delivery, and quality data.
SUMMARY