WSS Competency Enhancement School

Module – 6
Drilling Problems
& Solutions

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Section – 5
Well Control Procedures
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 Contents
• Summary of Well Control Methods – Bottom Hole Pressure Constant
• Conventional Well Control Methods
– Pipe on bottom, circulation is possible

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• Driller’s Method
• Wait and Weight Method
– Changes in annular pressure while circulating the influx out
– Comparison of the two conventional well control methods
– Surface indications of down hole problems during well control
• Maximum Allowable Annular Surface Pressure, MAASP
• Meaning of MAASP during well control – Exercise and discussion

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 Secondary Well Control
Summary of well conditions and WC Methods

A. Pipe is on bottom; Circulation is possible:

• Driller’s Method (“two circulations”) – BHP CONSTANT
• Wait and Weight (“one circulation”) – BHP CONSTANTE

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B. Pipe is off bottom or out of hole; gas influx is migrating :
• Volumetric Method (Static) – string stationary – Controlled
expansion of influx while ascending to surface or above the bit
where can be circulated out, while keeping BHP CONSTANT
• Lubricate and Bleed – String stationary / gas at top of annulus –
Controlled evacuation of gas following three consecutive steps:
• a) injection of mud into the annulus via kill line
• b) waiting time to allow phase segregation
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• c) bleeding gas from the annulus via choke line
 Secondary Well Control
Summary of well conditions and WC Methods
C. Pipe is off bottom or out of hole – no circulation
• Stripping Procedure – conventional: no migration (or the gas kick was
already evacuated of well bore by following methods in B.) The drill
string is forced back to bottom through the closed BOP by its own weight,
while keeping BHP CONSTANT. Then, a circulation method applied

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(W&W)
• Combined Stripping & Volumetric – pipe is off bottom & gas is
migrating: Simultaneous stripping and controlled expansion of gas influx as
it ascends to surface in the annulus, while keeping BHP CONSTANT
 Standard Procedure recommended by Schlumberger – IPM
Common steps for all Secondary Well Control Methods:
1. Evacuation of influx out of well bore
2. Restore or Create Overbalance (when it is required)
Both steps (1. & 2.) are done while keeping BHP CONSTANT at all times

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 Secondary Well Control
Summary of well conditions and WC Methods
D. Well Control in Cased Holes (For Well Completion & Work Over
Operations)
• “Bullheading” – Reversing the influx into the formation: in low pressure or
depleted zones and lost circulation; no fracturing of permeable formation
• Reverse Circulation – pumping kill fluid in the annulus and returns taken

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from tubing, BHP = Constant
• Direct Circulation – Similar to W&W Method, BHP = constant
• Stripping Procedure – conventional: Pipe forced back to bottom through
closed BOP by its own weight while keeping BHP CONSTANTE. Then, a
circulation method is applied (W&W)
• Combined Stripping & Volumetric – pipe is off bottom & gas is migrating:
Simultaneous stripping and controlled expansion of gas influx ascending to
surface in the annulus, while keeping BHP CONSTANTE
• Mechanical Well Control: Installation of mechanical barriers in the tubing
string or casing to stop well flowing (Back Pressure Valve, Bridge Plug, etc.)
• Kill fluid (packer fluid): fluid left in the annulus for WC purposes (use of
S.S.)
• 5 Concentric Well Control: Injection of coiled tubing or snubbing pipe into the
 Conventional WC Methods – Circulation Methods
A. Pipe is on bottom; Circulation is Possible

For all Methods, measure and calculate in advance:

• Slow Circulation Pressure = Pressure Reduced,
– Determine the friction losses through out the system

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– Measured at pump speed planned to use during well control
– Common slow pump rates are 20, 30, 40 SPM
– Measure Slow Pump Pressures with all mud pumps on the rig
• Pre-calculate:
– Pipe volume and / or pump strokes to displace it
– Annulus volume and / or pump strokes to displace it
• Have ready to use a kill sheet for the W&W method or for the
second circulation of the Driller’s method, if preferred

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 The Driller’s Method
Step 1 – Circulate with mud in the hole to evacuate the influx :
• Mud pump is started first; then the choke is gradually open
• While pump is accelerated to reach its reduced speed,
-The Shut In Casing Pressure (SICP) is kept constant with the choke,

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while circulating for a short period of time (1 – 3 minutes)
- Due to the circulation, the dynamic BHP is higher than the static BHP as
the annular pressure losses are reflected on bottom
- For this reason no additional influx of formation fluids is permitted due
to the this safety factor on BHP which is the ECD
• When the kill speed is reached, the circulating pressure (CP) on Drill
Pipe side is kept constant, by operating the choke, until all the influx is
evacuated from the annuls to the surface. Annular pressure will not
remains constant any more; only the CP will.
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 The Driller’s Method
How to estimate the Circulating Pressure on Drill Pipe side, CP
a. If both the Shut In Drill Pipe Pressure (SIDPP) and the Slow Circulation
Rate (SCR) are known, the Circulating Pressure CP is calculated as
follows:
CP = SIDPP + SCR

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Example: (1) CP: Pump Circulating Pressure
once the slow pump rate (SCR) or kill
(1 1225
rate is reached
) psi

(2) 500 (3 725 psi

psi )
(2) SIDPP: Shut In Drill Pipe (3) SCR: Reduced Pressure, recorded at
Pressure slow circulation rate (SCR) before the
influx was taken = Friction losses in the
system

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 The Driller’s Method
How to estimate the Circulating Pressure on Drill Pipe side, CP
b. If Shut In Drill Pipe Pressure (SIDPP) and / or the Slow Pump Rate (SCR)
are NOT KNOWN, as it may happen in one of the following conditions:
SIDPP = 0 (due to a solid back pressure valve in the drill string)
SCR = ?? (it was taken long ago in very different conditions of depth, well

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geometry, mud properties, its value is not reliable or it was not taken at all)

The ACTUAL Circulating Pressure, CP is established as follows:

• Select ANY SLOW PUMP RATE appropriated for well control operations
• Start the pump and while speeding it to the selected SCR keep the recorded
Shut In Casing Pressure, SICP for a short period of time (1 to 3 minutes)
• When reached the desired SCR, check the Circulating Pressure on Drill Pipe
side as the ACTUAL Circulating Pressure, CP for the selected SCR.
• The measured or ACTUAL CP contains the unknown terms SIDPP and
SCR and will be KEPT CONSTANT until all kick is evacuated out of the
well bore
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 The Driller’s Method
Step 1: Circulate with mud in the hole to evacuate the influx :
How dynamic BHP is kept constant when the influx is circulated out of well
BHP = HPDs + CP – PDS

CP = SIDPP + SCR  BHP = HPDS + (SIDPP + SCR) – PDS

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SCR = PDS + PA  BHP = HPDP + SIDPP + (PDS + PA) – PDS
BHP = HPDS + SIDPP + PA  BHP in dynamic conditions (circulating BHP)
Each term component of the dynamic BHP is kept constant as follows:
Hydrostatic Pressure inside DP By keeping constant the original MW
before the kick is taken
(HPDs)

By keeping constant the CP read on the

Shut In Drill Pipe Pressure
DP side which contains the SIDPP
(SIDPP)

Annular Friction Losses (PA) By keeping constant the selected Slow

Circulating Rate that defines the ECD
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 The Driller’s Method
Step 1 – Circulate with original mud to evacuate the influx :
Once the influx is out, turn the pump off and close the well in, while keeping
constant BHP, as follows:
• Start closing the choke and gradually reduce pump speed until turn it off.
Close the choke only when the pump is completely stop
• While reducing the pump speed to zero:

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– Hold casing pressure constant at shut-in value by adjusting the choke
– Annular pressure losses are removed when the pump is stopped
– When the circulation stops, the BHP will be Static Bottom Hole
Pressure
• When the well is shut in there are two options:
– New SICP is zero  well is static with overbalance. End of process
– New SICP is not zero  well can flow due to underbalanced condition.
– In this case New SICP = original SIDPP (if the influx was properly
evacuated, as per the previous procedure).
– It is required to increase the mud weight and to displace the original
11 mud with weighted mud to have the desired over balanced condition
 The Driller’s Method
Step 2 – Circulate with weighted mud, MW2, only if over balance is required:
• Mud pump is started first; then choke is gradually open
• Having reached the selected SCR, continue pumping heavy mud and
– Keep the New Shut-In Casing Pressure (SICP2) constant, by operating the

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choke, until the heavy mud reaches de bit
• Annular pressure losses will increase the static BHP
• No additional influx of formation fluids is permitted with this safety
factor on BHP due to the ECD
• Count barrels, strokes or minutes required from surface to the bit, to verify
when the drill string is filled with heavy mud
• Record the Final Circulating Pressure (FCP) when heavy mud is at the bit
• Keep the FCP constant until heavy mud returns to the surface. This can be
checked with annular volume, number of strokes for full circulation and
confirmed by weighting the mud coming out of hole.
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 The Driller’s Method
Step 2 – Circulate with weighted mud if over balance is required:
• Circulate to fill the annulus with heavy mud from bit to surface:
– Read the Final Circulating Pressure on the drill pipe side (FCP) when
the heavy mud (MW2) reaches the bit.

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– Continue circulating with heavy mud keeping constant the recorded
(FCP) until the heavy mud returns to surface.
• Turning the Pump Off & Checking for Flow:
– Start closing the choke while slowing the pump down
– Turn the pump off and then shut the well in.
– Verify that SICP is ZERO. (SIDPP should also be zero.)
– Open the well (via choke manifold) and check for flow
– Open BOP and verify static conditions
– Resume well operations

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 The Driller’s Method - Summary
Step 1: Circulate with original mud in hole, keeping Circulating Pressure
(CP) on Drill Pipe side constant until all the influx is evacuated out to the
surface (BHP is kept constant as CP is kept constant)
Keep CP = Constant

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SICP
Select one slow pump rate, SCR.
Start circulation with original MW1
Keep SICP constant while the Count strokes, or time required to
pump reaches the selected SCR, (1-3 pump bottoms up = annular volume
min.)
Verify kick is evacuated out of
Check Circulating Pressure, CP, on well by measuring (MW)out =
DP side, when pump reaches the MW1
SCR
Keep this CP constant until all
P1 >
influx is circulated out of the well P2
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 The Driller’s Method - Summary
Step 2 – Circulate with weighted mud, MW2 to displace original mud in hole,
MW1 while keeping BHP constant and above the formation pressure
(This step is required ONLY when an Overbalance on the formation is needed)
Once the influx is evacuated with Step 1, shut the well in. 2º Keep FCP =
Constant
If, SICP2 = 0  No Undebalance. Influx was swabbed in.
If, SICP2 = 0  Well is Underbalanced; SICP2 = SIDPP1 SICP2 = SIDPP

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Step 2 is required: Circulate the well with MW 2
Calculations:
MW2 = MW1 + SIDPP/(factor x TVD) + OB SIDPP =
SICP2
Nº pump strokes or volume to fill Drill Pipe with heavy 1º Keep SICP2
Step 2 – Circulate with MW2 at the selected SCR
mud
= Constant
1º) Keep SICP2 constant until heavy mud reaches the bit.
(check strokes, volume or time from surface to bottom )
Record Final Circulation Pressure, FCP, when heavy
mud MW2 is at the bit
2º) Keep FCP constant until heavy mud returns to P1 > P2
surface (Count Strokes& time for bottoms up, check
MW
15 out = MW2)
 The Wait and Weight Method
One Step: Circulate with heavy mud (MW2) to evacuate influx and
simultaneously displace original mud to establish the over balance required,
while keeping BHP constant
While the drill string is being filled with heavy mud:
• Follow the Pumping Schedule prepared in the kill sheet, by adjusting the

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choke to reduce circulating pressure from the calculated initial circulating
Pressure (ICP) to the Final Circulating Pressure (FCP)
To Fill the annulus with heavy mud:
• Keep constant the FCP (circulating pressure just when the drill string is full
with heavy mud) until heavy mud returns to surface by manipulating the
choke. Verify that MWin = MWout = MW2 before stop pumping
To turn the pump off and check the well:
• Start closing the choke while slowing the pump down
• Shut the pump off and close the well in
• Verify that SICP = 0. (SIDPP should also be zero)
• Open the well and check for flow
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 The Wait and Weight Method - Summary
Circulate with heavy mud to evacuate the influx and simultaneously establish the
overbalance required, while keeping BHP constant
Calculations:
IC  FCP
 Requirements: both “SIDPP” & “SCR” must be P
known

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MW2 = MW1 + SIDPP/(factor) x (TVD) + OB: Kill Mud
Weight
ICP = SIDPP + SCR: Initial Circulating Pressure
FCP = SCR x (MW2 / MW1): Final Circulating Pressure
Prepare “Kill Sheet” with “Pumping Schedule” & volumes
Circulation with heavy mud, MW2:
OB: Over Balance (desired or allowed)
•While pumping heavy mud to fill the drill string, follow
the “pumping schedule” in the kill sheet to reduce the
circulating pressure from ICP to FCP, adjusting the
choke
•Continue pumping and keep FCP constant, until heavy P1 > P2
mud returns to surface. Check: MWin = MWout = MW2
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•Shut the well in and verify that SICP = SIDPP = 0
 Changes in Surface Casing Pressure
While circulating the influx out
Three things cause surface casing pressure to change:
1. Loss of hydrostatic pressure between the bottom of the hole and the surface
– Caused by gas expanding and displacing mud
– Compensated by a continue increment in annular pressure at surface

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(with the choke) until gas reaches the surface

2. Gain in hydrostatic pressure between the bottom of the hole and the surface
– Caused by gas leaving the well (venting) which is being replaced with
mud entering into the annulus from the drill pipe
– Compensated by a reduction in annular pressure at surface (with the
choke)
3. Gain in hydrostatic pressure between bottom and surface
– Caused by light (original) mud being displaced in the annulus with
heavier (kill) mud from the drill pipe
– Compensated by an additional reduction in annular pressure at surface
when kill mud is inside the annulus (with the choke)
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 Pressure Changes at Casing Shoe
Case 1 Case 2 Case 3a Case 3b

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Driller’s Method Wait and Weight Wait and Weight
First circulation (No gas migration) (Gas migration)

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 Hole Geometry Vs Top of Gas Bubble
Hole size range Total depth Top of gas when kill
mud reaches the bit

17-1/2” – 20” 3,000’ SURFACE

17-1/2” – 20” 5,000’ 510’

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12-1/4” – 13-3/8” 5,000’ 135’
12-1/4” – 13-3/8” 7,500’ 1,753’
12-1/4” – 13-3/8” 10,000’ 3,614’
12-1/4” – 13-3/8” 12,500’ 5,450’

8-1/2” – 9-5/8” 7,500’ SURFACE

8-1/2” – 9-5/8” 10,000’ SURFACE
8-1/2” – 9-5/8” 12,500’ 900’
8-1/2” – 9-5/8” 15,000’ 2,300’

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Conventional (Circulation) WC Methods – Summary
A. Pipe is on bottom; Circulation is Possible
• The Driller’s Method:

- Step 1: Circulate with mud in the hole for influx evacuation

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- Step 2: Circulate with control mud to restore or create over balance
 This step is required ONLY if the influx is caused by under balance
(BHP < Formation Pressure)
• Wait and Weight Method

- One Step: Circulate with weighted mud to displace original mud and
simultaneously evacuate the influx and restore the over balance
 It is not necessary if the influx was mechanically induced
(swabbed-in) and there was enough overbalance before tripping.
Once the influx is evacuated, the overbalanced condition is restored
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 The Driller’s Method - Conclusions
Advantages:
• Simplicity – Less calculations are required than Wait and Weight method.
• Circulation can start immediately – Effect of gas migration reduced
• Removes the influx and stabilizes wellbore pressure at earliest possible
period of time.

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• Viable option if limited barite is available or is inexistent at the rig site
• If the influx was mechanically induced (swabbed in), the second circulation
is not required. This is only done when the influx is due to under balance
(Formation Pressure > BHP)
Disadvantages:
• As mentioned above, it may require more than one circulation
• Under certain conditions will cause the highest pressure on the casing shoe
• More circulation time may cause damage to well control equipment

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 The Wait and Weight Method - Conclusions
Advantages:
• In some circumstances, it generates the lowest pressure on the formation
near casing seat
• In a long open hole section, it is the least likely method to induce lost
circulation
• Requires just one circulation and therefore less chance to damage Well

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Control Equipment (plugging, erosion, etc)
• It is ‘De facto’ or “Standard” Well Control Method for many Of oil & Gas
Operators
Disadvantages:
• Requires a longest waiting period prior to start circulation (stuck pipe?)
• In a case where a significant amount of hole is drilled prior to taking the
kick, the cuttings may settle out and pack off the annulus
• Gas migration is a problem while the mud system is being weighted up
• Could be an inadequate procedure if the influx was swabbed: no over
balance is required..!
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 Surface Indicators of events & problems
During well control operations
  Drillpipe Casing Drillstrin Pit level Pump
pressure pressure g weight SPM
Choke washout   
  
Gas at surface     
 

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Lost circulation  
  
Hole in the drillstring       

Pipe parted      

Bit nozzle lost       

Pump volume drops       

Gas feeding in      

Choke plugged     
 
Bit nozzle plugged       

Hole caves in       

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