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PPT-Process Flow Chart

The document discusses the preparation of process flow charts. It defines a process flow chart as a visual representation of a process that captures key information about process steps, inputs, outputs, and variations. Process flow charts provide benefits like allowing processes to be analyzed for simplification opportunities and bottlenecks. Developing an accurate process flow chart is the first step in creating a control strategy for a process. The document outlines how to collect input data, who should be involved, and how to format a process flow chart document.

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Global Managements
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Download as PPT, PDF, TXT or read online on Scribd
155 views

PPT-Process Flow Chart

The document discusses the preparation of process flow charts. It defines a process flow chart as a visual representation of a process that captures key information about process steps, inputs, outputs, and variations. Process flow charts provide benefits like allowing processes to be analyzed for simplification opportunities and bottlenecks. Developing an accurate process flow chart is the first step in creating a control strategy for a process. The document outlines how to collect input data, who should be involved, and how to format a process flow chart document.

Uploaded by

Global Managements
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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GM

Training Workshop on

Preparation of Process Flow Chart


Preparation of Process Flow Chart

Definition & Functions of a Process Flow


Document

A process Flow document provides a visual


representation of a process.
Or
It’s a pictorial presentation of how the process/Operation
of any component flows for addition of value into the
product
It also captures, in a standardized format, auxiliary
information associated with the various steps of the
process, including….

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

Definition & Functions of a Process Flow


Document

a.Operation Number and Description


b.Incoming sources of Variation
c.A diagrammatic Representation of the Process
d.Product Characteristics
e.Process Characteristics

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

BENEFITS OF PROCESS FLOW

a.It Shows entire Process at Once


b.It allows each operation to be questioned.
c.It exposes sources of Variation
d.It highlights non-value added steps, including
• possible process simplifications.
•unnecessary movements of parts and materials
•unnecessary handling, inspection, and stores.

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

BENEFITS OF PROCESS FLOW

• It can be used as a tool in many contexts.


• Bottleneck Analysis
• As a foundation for remaining process review
documents….
• Process FMEA
• Control Plan

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

BENEFITS OF PROCESS FLOW

“CONSTRUCTING THE DETAILED PROCESS FLOW


DOCUMENT IS THE FIRST STEP IN DEVELOPING A
CONTROL STRATEGY”

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PROCESS FLOW INPUTS

• Customer Prints
• Plant Layout
• Problem Reports and Logs
• A baseline knowledge of each process
• Useful information can be derived from….
a.Set Up Instructions
b. Existing Work Instructions
c. Existing Process Flows
d. Maintenance History

Similar Parts or Assemblies

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

WHO SHOULD DO THE PROCESS FLOW


DOCUMENT

• To be prepared by CFT/MDT

Team Consists of Representatives from production,


Q.A., Engineering, Marketing, Despatch, Purchase &
Suppliers

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT

OPERATION OPERATION INCOMING SOURCE OF PROCESS FLOW PRODUCT PROCESS


NUMBER DESCRIPTION VARIATION DIAGRAM CHARACTERISTICS CHARACTERISTICS

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT

OPERATION OPERATION INCOMING SOURCE OF PROCESS FLOW PRODUCT PROCESS


NUMBER DESCRIPTION VARIATION DIAGRAM CHARACTERISTICS CHARACTERISTICS

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT

OPERATION OPERATION INCOMING SOURCE OF PROCESS FLOW PRODUCT PROCESS


NUMBER DESCRIPTION VARIATION DIAGRAM CHARACTERISTICS CHARACTERISTICS

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT


SYMBOL DESCRIPTION

OPERATION OR Machine

OPERATION WITH AUTOMATIC INSPECTION


INSPECTION

TRANSPORATION OR FLOW OR MOVEMENT

STORAGE

PRIMARY PATH

ALTERNATE PATH

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT

OPERATION OPERATION INCOMING SOURCE OF PROCESS FLOW PRODUCT PROCESS


NUMBER DESCRIPTION VARIATION DIAGRAM CHARACTERISTICS CHARACTERISTICS

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

PREPARATION OF PROCESS FLOW DOCUMENT

OPERATION OPERATION INCOMING SOURCE OF PROCESS FLOW PRODUCT PROCESS


NUMBER DESCRIPTION VARIATION DIAGRAM CHARACTERISTICS CHARACTERISTICS

Global Management - Kolhapur / Pune


Preparation of Process Flow Chart

Global Management - Kolhapur / Pune

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